• Proceedings of the Korean Society of Precision Engineering Conference
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• 1995.04b
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• pp.400-407
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• 1995

The straightness property is one of fundamental geometric tolerances to be strictly controlled for guideways of machine tools and measuring machines. The staightness measurement for long guideways was usually difficult to perform, and it needed additional equipments or special treatment with limited application. In this paper, a new approach is proposed using the profile matching technique for the long guideways, which can be applicable to most of straghtness measurements. An edge of relativelly sthort length is located along a divided section of a long guideway, and the local straightness measurement is performed. The edge is then moved to the next section with several positions overlap. After thelocal straightness profile is measured for every section along the long guideway with overlap, the global straightness profile is constructed using the profile matching technique based on theleast squares method. The proposed techinique is numerically tested for two cases of known global straightness profile arc profile and irregular profile and those profiles with and without random error intervention, respectively. When norandom errors are involved, the constructed golval profile is identical to the original profile. When the random errors are involved, the effect of the number of overlap points are investigated, and it is also found that the difference between the difference between the constructed and original profiles is very close to the limit of random uncertainty with juist few overlap points. The developed technique has been practically applied to a vertical milling machine of moving table type, and showed good performance. Thus the accuracy and efficiency of the proposed method are demonstrated, and shows great potential for variety of application for most of straightness measuirement cases using straight edges, laser optics, and angular measurement equipments.

• IE interfaces
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• v.13 no.4
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• pp.703-708
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• 2000

In manufacturing processes, manufacturing features always deviate somewhat from their nominal design specifications due to several types of errors. This study suggests a fitting algorithm of the geometric profile parameters of leading and trailing edges for turbine compressor airfoils. In reality, industry personnels inspect the airfoil profile by trial-and-error method to determine the geometric feature parameters. In this study we propose an exploration approach based on factorial design with center point to minimize the effect of measurement errors caused by probe slip. By adopting the fitting method developed in this paper, one can enhance the precision and efficiency of fitting the airfoil edge profile.

• IE interfaces
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• v.15 no.4
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• pp.432-438
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• 2002

When the trailing edge and leading edge of an airfoil contour of high pressure compressor blades are measured, there exists a measurement error due to the size of the probe stylus ball diameter. In the paper an experimental study is provided to determine the optimum diameter of the probe stylus in inspecting the airfoil of the high pressure compressor blade. The measurement and analysis procedure suggested in this paper will be helpful to those who are involved in measuring and inspecting various types of blades.

• Proceedings of the KSR Conference
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• 1998.11a
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• pp.595-600
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• 1998

Train wheels tend to wear abrasion due to frequent Starlings and brakings. They are important factors of train safety and noise. However, it is difficult and inaccurate to measure their shape and profile manually. Profile measurement system of train wheel with image processing is proposed. The system consists of CCD cameras, PCI image grabber board, and PC operated on Windows '95. Image processing algorithms such as filtering, histogram equalization, and edge detection are presented, and some processing results are illustrated.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.15 no.6
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• pp.76-81
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• 2006

In this paper, profile error measurement method of a turbine blade using 3D-scanner is developed. The method begins with scanning the upper and lower sides of the blade on which three small balls are attached, and constructs a solid measurement model by registering the two scanned surfaces. Airfoils are derived from the model at each interval by intersecting it with a plane, and arranged with design airfoils. The $2^2$ factorial design search method is engaged in arranging the two airfoils, from which the main blade parameters including the edge radius are computed. The developed measurement technique is applied to practical blade manufacturing and validates its effectiveness.

• International Journal of Precision Engineering and Manufacturing
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• v.8 no.2
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• pp.54-58
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• 2007

This paper describes an atomic force microscope (AFM)-based instrument for measuring the nanoscale cutting edge profiles of diamond cutting tools. The instrument consists of a combined AFM unit and an optical sensor to align the AFM tip with the top of the diamond cutting tool edge over a submicron range. In the optical sensor, a aser beam is emitted from a laser diode along the Y-axis and focused to a small beam spot with a diameter of approximately $10{\mu}m$ at the beam waist, which is then received by a photodiode. The top of the tool edge is first brought into the center of the beam waist by adjusting it in the X-Z-plane while monitoring the variation in the photodiode output. The cutting tool is then withdrawn and its top edge position at the beam center is recorded. The AFM tip can also be positioned at the beam center in a similar manner to align it with the top of the cutting edge. To reduce electronic noise interference on the photodiode output and thereby enhance the alignment accuracy, a technique is applied that can modulate the photodiode output to an AC signal by driving the laser diode with a sinusoidal current. Alignment experiments and edge profile measurements of a diamond cutting tool were carried out to verify the performance of the proposed system.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.5 no.2
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• pp.57-62
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• 1996

Basically, the idea underlying most edge-detection technique is the computation of a local derivative operator used for edge detection in gray level image. This concept can be easily illustrated with the aid of object which shows an image of a simple lilght on a dark background, Using the gray level profile along a horizontal scan line of the image. the first and second derivatives of it were acquired. This study is to develop an automatic measuring system based on the digital image processing which can be applied to the real time measurement of the characteristics of the ultra-thin thickness. The experimental results indicate that the developed automatic inspection can be applied in real situation.

• Korean Journal of Remote Sensing
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• v.26 no.5
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• pp.527-536
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• 2010

This paper reports a reliable GRD (Ground Resolved Distance) measurement method of using natural targets instead of the method using artificial targets. For this, we developed an edge profile extraction technique suitable for natural targets. We demonstrated the accuracy and stability of this technique firstly by comparing GRD values generated by this technique visually inspected GRD values for artificial targets taken in laboratory environments. We then demonstrated the feasibility of GRD estimation from natural targets by comparing GRD values from natural targets to those from artificial targets using satellite images containing both artificial and natural targets. The GRDs measured from the proposed method were similar to the values from visual inspection and the GRDs measured from the natural targets were similar to the values from artificial targets. These results support our proposed method is able to measure reliable GRD from natural targets.

• Journal of Radiation Industry
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• v.17 no.4
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• pp.377-384
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• 2023

In this study, the image quality assessment, especially spatial resolution evaluation, for Sparse-view CT reconstructed images was performed. The main goal of the experiment is to evaluate Modulation Transfer Function by using American Standard Method for Measurement of Computed Tomography System Performance(ASTM E1695-95) which uses the edge test object. To compare with the ASTM method, a different method, the radial-type edge profile, to measure MTF using the edge method also performed. Both approaches were tested on the same image acquired by the stationary-gantry sparse-view CT security-screening system using cylindrical test phantom manufactured in accordance with ANSI 42.45. Both of the spatial resolutions at 10% modulation are 0.195, 0.203lp pixel^-1, respectively. The method implemented by ASTM E1695-95 showed higher reliability and had a relatively more accurate spatial resolution result than the radial-type edge profile method.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1993.10a
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• pp.395-401
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• 1993

The purpose of this paper is to develop an automatic measuring system based on the digital image processing which can be applied to the in-process measurement of the characteristics of the thin thickness. The derivative operators is used for edge detection in gray level image. This concept can be easiliy illustrated with the aid of object shows an image of a simple light object on a dark background, the gray level profile along a horizontal scan line of the image, and the first and second derivatives of the profile. The first derivative of an edge modeled in this manner is () in all regions of constant gray level, and assumes a constant value during a gray level transition. The experimental results indicate that the developed qutomatic inspection system can be applied in real situation.