• Title/Summary/Keyword: Edge condition

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Wear Behavior of TiN Coatings Deposited on High Speed Steel and Alloy Tool Steel (TiN 코팅된 고속도강과 합금공구강의 마멸거동)

  • 김석삼;서창민;박준목
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.3
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    • pp.705-712
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    • 1995
  • The wear characteristics and wear mechanisms in TiN coating deposited on high speed steel and alloy tool steel by ion plating were investigated. Pin on V-block wear tester was used for a wear test method. The specimen was composed of three kinds of high speed steel and alloy tool steel which had different hardness by changing the heat treating condition. Three kinds of coating thickness were also applied to each specimen. Microscopic observation of worn surfaces was made by SEM. The scratch test of coating surface by the ion plating showed that critical load to break the coating interface was greater than 50N. The critical load increased with both substrate hardness and coating thickness. The wear resistance of TiN coated high speed steel became 10 times greater than that of non-coated ones. SEM observation showed that leading edge of contact was compressive and trailing edge was under maximum tensile stress and then surface cracking broke out perpendicular to sliding direction.

Electrochemical Deburring System by the Electroplated CBN Wheel (입방정질화붕소입자 전착지석에 의한 전해디버링 시스템)

  • 최인규;김정두
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.04a
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    • pp.19-23
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    • 1996
  • Deburring and edge finishing technology as the last process of machining operation is required for manufacturing of advanced procesion components, duburring has treated as a difficult problem on going tothe highefficency, automation in the FMS. Removal of butt with various shapes, dimensions and properties coultn't has a standard and has depended on manual treatment. Especially, deburring for cross hole inside owing to passing through out perpendicular to a main hole is more difficult, the electrolytic method is proper as its solution at practical aspects. Therefore, for the high effciency and automation of intermal deburring in the cross hole, development of electrolytic debutting technology is needed. So, the new process in the burr treatment is supposed. In this study, in the eliminating burr inside cross hole, the principle and machining performances of electrochemical deburring by Cubic-Boron-Nitrade abrasive electroplate wheel are investigated, Design and manufacture of CBN electroplated wheel and analysis of characteristics with electrolytic debutting are achieved. Also deburring efficiency and electrolytic performance for cross hole were examined according to electrolytic current and electrolytic deburring condition corresponding to acquired edge quality was found out.

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The Study on Aerodynamic Characteristics for the Design of High Efficiency Jet Vane (고 효율 제트 베인 설계를 위한 공기역학적 특성 연구)

  • 길경섭;정용갑;박종호
    • Journal of the Korean Society of Propulsion Engineers
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    • v.7 no.4
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    • pp.39-45
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    • 2003
  • Of the various means for active trajectory correction, a thrust vector control system represents the only principle independent of missile external forces so that this method is operative. The purpose of this study is to analyze the characteristic of jet vane TVC(Thrust vector control) system among mechanical jet deflection. To ensure high performance leading edge shape, aspect ratio and ablated condition is optimized. Supersonic flow system, jet vanes and nozzle with Mach number 2.88 and under expansion ratio 2 were designed to study aerodynamic characteristics of leading edge shape, aspect ratio and ablated conditions.

Frequency Analysis of the Sweepback Cavity in the Scramjet Engine (스크램제트 엔진 내 후퇴각 공동의 주파수 특성 분석)

  • Jeong, Eun-Ju;Jeung, In-Seuck;O'Byrne, Sean;Houwing, A.F.P.;Kang, Sang-Hun;Yang, Soo-Seok
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2007.11a
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    • pp.293-296
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    • 2007
  • Using the T3 free-piston shock tunnel in ANU, the cavity frequency and flow characteristics of no mass-injection, inclined mass-injection before the cavity, parallel or reverse mass-injection in the cavity are investigated in the case of Mach 3.7 inflow condition. No mass-injection doesn't have the harmonic frequencies but has high amplitude of pressure spectrum at 10 kHz. Inclined mass-injection attenuates the cavity flow fluctuation as disturbing the shear layer reflection at the trailing edge. Parallel mass-injection flow reflects at the trailing edge of the cavity directly hence, increases the cavity flow fluctuation at high injection pressure.

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A Study on the Rudder Shapes for the Suppression of Cavitation around a Horn-type Rudder (캐비테이션 감소를 위한 혼타의 형상 연구)

  • Pak, Kyung-Ryeong;Lee, Young-Gill
    • Journal of the Society of Naval Architects of Korea
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    • v.47 no.4
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    • pp.553-564
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    • 2010
  • This paper studies on the rudder shapes for the suppression of the cavitation around a horn-type rudder. To improve the problems due to cavitation, there have been several studies. However, these some studies are recognized as incomplete ways to suppress the rudder cavitation. In this study, the section shapes to suppress the cavitation phenomena are determined by moving the location of maximum thickness for reducing the curvature variation and changing the radius of leading edge. Also, in the pintle part, the curvature radius of the inlet outlet edge of rudder plate is changed. During the design of rudder shape, two-dimensional numerical simulations are firstly performed because those offer some advantages with that cavitation phenomena becomes predictable for a short time, and then the three-dimensional numerical simulations are performed to confirm the determination. The time mean distribution of the propeller slipstream is imposed on the inlet boundary condition. As some results, this paper shows the effects reducing the range of the occurrence of cavitation, and suggests the references on the design of a horn-type rudder for the suppression of cavitation phenomena.

Machining Technology of pinnacle Cutter Edge for Flexible Sheet Die (필름시트 절단용 다이의 절인 가공 기초연구)

  • Je T.J.;Choi D.S.;Whang K.H.;Lee E.S.;Hong S.M.;Choi J.S.;Song B.J.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.19-20
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    • 2006
  • As the Mobile and Display technology are being developed quickly, new wireless devices are released in great numbers. They reduce existing devices' life time and demand a reduction of developing period of portable devices. With these demands, existing film cutting mold used many films of portable devices, especially LCD Display, needs to be more precise, and cheaper. In this research, we have analyzed machining characteristics of cutter shapes, materials, and cutting conditions for application to other films. Cutter edge was machined by slot cutting method and CAD program to select the cutter shape and cutter angle. Also, we have determined the optimal cutting conditions using high speed machining experiments to improve the productivity.

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A Study on the Elastohydrodynamic Lubrication of Roller Contact according to Axial Profiles (축방향 프로파일 형태에 따른 롤러의 탄성유체윤활 연구)

  • Jang, Si-Youl;Kim, Wan-Doo;Kim, Min-Chul
    • Tribology and Lubricants
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    • v.23 no.5
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    • pp.187-194
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    • 2007
  • The profile of the roller in the axial direction is the main design factor in order to increase endurance life against the contact fatigue due to the stress concentration along the edge of the roller. Even under the elas-tohydrodynamic lubrication (ehl) conditions, the stress concentration along the edge of the roller greatly worsens the fatigue life both for the roller and contacting body. In this study, roller contacts of finite axial length are studied for the film thickness and pressure of ehl. For the real contact behaviors under the ehl conditions, multigrid and multi-level method is applied so that much higher loading conditions can be investigated. Several axial profiles of roller are investigated to verify how both ehl film and pressure are generated and some of them are recommended for the ehl contact condition.

A STUDY ON THE FRACTURE TOUGHNESS OF DENTAL AMALGAMS (치과용(齒科用) 아말감의 파괴인성(破壞靭性)에 관한 연구(硏究))

  • Huh, Hyeon-Do;Kim, Yung-Hai
    • Restorative Dentistry and Endodontics
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    • v.15 no.1
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    • pp.20-32
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    • 1990
  • The plane strain fracture toughness of a material characterize the resistance to fracture in the presence of a sharp crack under severe tensile condition. Fracture toughness can be determined by indentation method. The purpose of this study was to investigate the fracture toughness of dental amalgams by measuring the plane strain fracture toughness and the fracture toughness from indentation method. Two conventional and four high copper amalgam alloys were employed for this study. The amalgams were prepared according to the A.D.A. spec. No. 1 and inserted into the specially designed mould with the single edge notch specimen to use in 3-point bending method. The specimens (20mm long, 4mm wide, 2mm thick) were stored at $37^{\circ}C$ for 1 week, and tested in 3-point bending by means of Instron at a cross-head speed of 1mm/min. In indentation method, the specimens were made in same manner as single edge notch specimens. The test was conducted with Vickers hardness tester at 10kg load. The following results were obtained. 1. The plane strain fracture toughness and the fracture toughness from indentation method were higher in the low copper amalgams than the high copper amalgams. 2. In high copper amalgams, the fracture toughness of amalgams decreases according as the copper contents increase. 3. In similar copper contents, the single composition amalgams have a higher fracture toughness than the admixed amalgams.

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Analysis of Shear Characteristics of Angle-Ply Laminates with Non-woven Tissue by FEM (FEM에 의한 부직포 삽입 예각 적층판의 전단특성 해석)

  • 이승환;정성균
    • Korean Journal of Crystallography
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    • v.13 no.2
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    • pp.69-72
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    • 2002
  • The interlaminar problems near the free edge of composite laminates are analyzed in this paper. CFRP specimen ([+40/-40]s) and interleaved specimen ([+40//-40]s) with non-woven carbon tissue (NWCT) are discussed under tensile loading condition. The symbol “//”means that the NWCT is located between the CFRP interfaces. The NWCT has carbon short fibers which are discretely distributed with the in-plane random orientation. It was reported/sup 3)/ that the Mode Ⅱ interlaminar fracture toughness of CFRP laminates with NWCT is increased largely and the Mode I interlaminar fracture toughness is not changed significantly. Mode Ⅲ interlaminar fracture toughness is also an important factor in composite structures. But it is not easy to experimentally investigate the Mode Ⅲ interlaminar fracture toughness. The objective of this work is to study the effect of the NWCT and to fundamentally understand the Mode Ⅲ interlaminar shear characteristics of laminated composites with NWCT in the vicinity of a free edge by using finite element method analysis.

Experimental Study on Fatigue Crack Initiation and Propagation due to Fretting Damage in Press-fitted Shaft (압입축에 발생하는 프레팅 피로균열 발생 및 진전 특성 실험)

  • Lee, Dong-Hyong;Kwon, Seok-Jin;Choi, Jae-Boong;Kim, Young-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.6 s.261
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    • pp.701-709
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    • 2007
  • To clarify the characteristics of surface damage due to fretting in press-fitted shaft, experimental methods were applied to small scale specimen with different bending load condition. Fatigue tests and interrupted fatigue tests of press-fitted specimen were carried out by rotate bending fatigue test. Macroscopic and microscopic characteristics were examined using scanning electron microscope (SEM), optical microscope or profilometer. It is found that small fatigue cracks are nucleated early in life regardless of bending stress, and thus the most portion of fatigue life on press fits can be considered to be crack propagation process. Most of surface cracks are initiated near the contact edge, and multiple cracks are nucleated and interconnected. Furthermore, the fretting wear rates at the contact edge are increased rapidly at the initial stage of total fatigue life. It is thus suggested that the fatigue crack nucleation and propagation process is strongly related to the evolution of surface profile by fretting wear in press fits.