• 제목/요약/키워드: Driving torque tester

검색결과 10건 처리시간 0.022초

전동지게차용 변속 구동부 및 시험기 설계 (Design of Speed-Variable Driving System and Tester for Electric Forklift Truck)

  • 심재현;강현국;함성훈;오세훈
    • 동력기계공학회지
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    • 제12권3호
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    • pp.38-43
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    • 2008
  • The usage of electric forklift truck is gradually increasing due to the convenience at conveying and arranging the materials in the industrial field. In this study, the author designed and suggested the optimum driving system and load tester which both of them are the most important part of the forklift truck. The planetary gear is chose to driving system because it makes big power even though the motor size is small. The gear teeth of planetary gear were designed and the designed planetary gear was tested considering the yield strength and the abrasion of gear teeth. The B-Type electric brake which consists of multiple plates and operates with non-magnetic type was connected with a single shaft in the driving system. So, it can be applied at the sudden braking situation which has the torque increment. And it has the compact size and excellent durability Load tester can give the various levels of load to the planetary gear of driving system in the electric forklift truck and it can also measure the levels of the load which were applied. Therefore, we can measure the noise, torque and perform the durability, vibration tests using load tester. It will be economical because many kinds of test can be performed using reasonable priced load tester The driving system of electric forklift truck which has sufficient competitive can be manufactured using our designed planetary gear reducer with reasonable price. The designed load tester can use for checking the performance of other reducers, as well.

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등속조인트에서 발생하는 축력 측정장치 개발 및 검증 (Development and Verification of Measuring Tester for Generated Axial Force at Constant Velocity Joints)

  • 이광희;이득원;이철희;윤혁채;조원오
    • Tribology and Lubricants
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    • 제28권6호
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    • pp.328-332
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    • 2012
  • Generated Axial Force (GAF) due to internal friction at Constant Velocity (CV) joints is one of the causes generating vibration problems such as shudder in vehicle. In this study, the GAF measuring tester is developed to precisely measure GAF caused by internal friction in CV joints. As the developed tester can control temperature at joint, driving torque, angle of rotation and joint angles, actual driving conditions such as sudden acceleration can be applied to the machine. GAFs are measured and compared by using different types of grease in tripod housing. Also GAFs are measured for both new and used CV joints to be compared and analyzed. The test result shows the repeatability and consistency of the tester in terms of the different test conditions. By using the developed CV joint tester, friction performance of the joint can be evaluated by proposing the best CV joints as well as greases generating the lowest GAF.

다양한 교정용 미니 스크류의 인공 피질골 두께에 따른 삽입 토오크와 Pull-out 강도 비교 (Evaluation of Insertion of torque and Pull-out strength of mini-screws according to different thickness of artificial cortical bone)

  • 송영윤;차정열;황충주
    • 대한치과교정학회지
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    • 제37권1호통권120호
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    • pp.5-15
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    • 2007
  • 본 연구는 스크류의 역학적인 특성을 알아보고자 세 종류의 self-drilling형의 교정용 미니 스크류 (Type A; 순수한 원통형, Type B; 내경이 증가하는 구간이 있는 부분적인 원통형, Type C; 원통형과 원추형이 함께 있는 복합형)를 피질골의 두께를 다르게 설정한 인공골 시편에 삽입하였다. 일정한 회전 속도와 수직력을 부여할 수 있는 구동식 토오크 시험기(Biomaterials Korea, Seoul, Korea)를 이용하여 삽입 토오크를 측정하고 만능시험기(Instron 3366, Instron, Norwood, MA, USA)를 이용하여 Pull-out 강도를 측정하여 다음과 같은 결과를 얻었다. 피질골 두께의 증가에 따른 최대 삽입 토오크(maximum insertion torque) 값은 Type A는 차이가 없는 반면(p > 0.05), Type B와 Type C에서는 유의한 증가가 관찰되었다 (p < 0.05). 모든 피질골 두께에서 Type C > Type A > Type B의 순으로 최대 삽입 토오크 값이 크게 나타났다 (p < 0.05). Pull-out 강도는 모든 경우에 Type A가 Type B와 Type C보다 낮게 측정되었다 (p < 0.05). Type별로 피질골 두께와 최대 삽입 토오크, Pull-out 강도 간에 통계적으로 유의한 상관관계가 있었다 (p < 0.05). 이상의 결과는 미니 스크류 식립을 위한 디자인 선택 시 식립부위의 피질골 두께를 고려해야 함을 시사한다.

표면처리가 교정용 미니 임플랜트의 식립수직력과 토크에 미치는 영향 (Influence of surface treatment on the insertion pattern of self-drilling orthodontic mini-implants)

  • 김상철;김호영;이상재;김철문
    • 대한치과교정학회지
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    • 제41권4호
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    • pp.268-279
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    • 2011
  • 본 연구의 목적은 유지력을 높이기 위하여 교정용 미니 임플랜트에 표면처리를 시행하되 식립 과정의 용이성에 영향을 주지 않는 표면처리 방법을 찾기 위함이다. 교정용 미니 임플랜트를 etching, resorbable blasting media (RBM), 상부 나사산 부위만 RBM 처리를 한 hybrid 등의 3가지 방법으로 표면처리한 후 machined (표면 미처리)군과 비교하였다. 주사전자현미경과 표면 거칠기 측정기로 표면 거칠기를 비교하였으며, driving torque tester를 이용해 실험용 인공골에 교정용 미니 임플랜트를 식립하여, 식립 토크(rotational torque)와 수직력(vertical loading)의 식립 패턴을 비교하였다. Machined surface군과 비교하여 acid etching군에서는 표면 거칠기(Ra 값)가 크지 않았으나 ($p$ > 0.05), RBM군이나 hybrid군에서 표면 거칠기(Ra 값)가 유의하게 컸다 ($p$ < 0.05). 최종 식립 토크는 모든 표면처리군에서 machined군보다 컸다 ($p$ < 0.05). 최대 식립수직력은 hybrid군이 machined군이나 etched군보다 유의하게 작았으며 ($p$ < 0.05), RBM군이 가장 컸다 ($p$ < 0.05). 교정용 미니 임플랜트의 유지력을 높이기 위하여 보철용 임플랜트와 같은 방법으로 전면 표면처리를 하면 self drilling type 고유의 골 삭제기능이 저하될 수 있다. 그러나 cutting edge 일정 부위를 제외하며 적절하게 조절된 표면처리를 하면 골 삭제 능력의 큰 저하 없이 용이한 식립이 가능할 것으로 보인다.

Evaluation of stability of interface between CCM (Co-Cr-Mo) UCLA abutment and external hex implant

  • Yoon, Ki-Joon;Park, Young-Bum;Choi, Hyunmin;Cho, Youngsung;Lee, Jae-Hoon;Lee, Keun-Woo
    • The Journal of Advanced Prosthodontics
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    • 제8권6호
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    • pp.465-471
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    • 2016
  • PURPOSE. The purpose of this study is to evaluate the stability of interface between Co-Cr-Mo (CCM) UCLA abutment and external hex implant. MATERIALS AND METHODS. Sixteen external hex implant fixtures were assigned to two groups (CCM and Gold group) and were embedded in molds using clear acrylic resin. Screw-retained prostheses were constructed using CCM UCLA abutment and Gold UCLA abutment. The external implant fixture and screw-retained prostheses were connected using abutment screws. After the abutments were tightened to 30 Ncm torque, 5 kg thermocyclic functional loading was applied by chewing simulator. A target of $1.0{\times}10^6$cycles was applied. After cyclic loading, removal torque values were recorded using a driving torque tester, and the interface between implant fixture and abutment was evaluated by scanning electronic microscope (SEM). The means and standard deviations (SD) between the CCM and Gold groups were analyzed with independent t-test at the significance level of 0.05. RESULTS. Fractures of crowns, abutments, abutment screws, and fixtures and loosening of abutment screws were not observed after thermocyclic loading. There were no statistically significant differences at the recorded removal torque values between CCM and Gold groups (P>.05). SEM analysis revealed that remarkable wear patterns were observed at the abutment interface only for Gold UCLA abutments. Those patterns were not observed for other specimens. CONCLUSION. Within the limit of this study, CCM UCLA abutment has no statistically significant difference in the stability of interface with external hex implant, compared with Gold UCLA abutment.

대형 유성기어박스의 정역회전 내구성시험장치 개발에 관한 연구 (Development of Normal-Opposite Rotational Durability Test Equipment for Large Sized Planetary Gear Box)

  • 이용범;김광민
    • 한국생산제조학회지
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    • 제21권2호
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    • pp.305-310
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    • 2012
  • Planetary gear box is a power transmitter having very high gear ratio in compact volume. The planetary step-down gear box converts high speed and low torque into low speed and high torque, which is widely used in constructional and industrial machinery field. And, the planetary step-up gear box does vice versa working, which is used as main gear box of large sized wind mill system. The large sized planetary gear box must be performed the normal-opposite rotation test as a its durability test for achieving the reliability. The large sized planetary gear box is composed by triple gear trains of sun gear, carrier, and ring gear. If input power is supplied into one of them and the other is fixed, and then another becomes the output part. In this paper, we designed a new test equipment which can do rapid normal and opposite rotational change with only small displacement by supplying test power using the above rotation (driving) characteristics and hydraulic cylinder and link, and also compared and analyzed with existing method through various experiments.

소형 프로펠러 단독시험기 설계 (A Design Experience of Propeller Open Water Testing Dynamometer)

  • 김재성;송무석;김효철
    • 대한조선학회논문집
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    • 제32권4호
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    • pp.48-54
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    • 1995
  • 선박용 추진기의 단독시험을 위한 소형시험기를 설계제작하고 모형선 예인수조에서 검증시험을 실시하였다. 제작된 시험기는 전동기의 반동력을 스트레인 게이지를 이용하여 직접 계측함으로써 재래의 시험기에서 사용하고 있는 마모성 슬립링을(Slip Ring) 제거하였다. 또한 기기의 구조 부재를 검력계의 검출부로 사용함으로써 소형의 모형선에 탑재될 수 있도록 경량화 및 소형화를 이룩하였다. 개발된 이 제품은 회류수조 등에서 효과적으로 사용될 수 있을 뿐만 아니라 선형시험수조 및 캐비테이션 터널에서 사용될 각종 시험 기기 설계의 기초기술을 포괄하는 것으로 평가된다.

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교정용 미니스크류의 형상에 따른 식립 토오크의 비교 (Comparison of insertion torque regarding changes in shape, diameter, and length of orthodontic miniscrews)

  • 임선아;차정열;황충주
    • 대한치과교정학회지
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    • 제37권2호
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    • pp.89-97
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    • 2007
  • 교정용 스크류의 적절한 식립 토오크는 스크류와 골과의 경계에 적절히 작용하여 실패를 최소화 할 수 있는데, 너무 낮은 식립 토오크는 안정성이 없으며 반면에 너무 강한 식립 토오크는 열, 기계적 손상으로 골 괴사를 야기할 수도 있다. 본 연구에는 임상적으로 스크류의 길이와 직경 및 형태 등을 달리하여 식립 토오크를 측정해서 스크류의 각 부분에 대한 세분화된 토오크의 변화를 분석하고자 하였다. 연구결과 1.5 mm 두께의 인공피질골 블록에서 cylindrical type 스크류와 taper type 스크류 두 형태 모두에서 스크류 길이가 길수록 최대 식립 토오크 값도 함께 증가하였다. 특히 cylindrical type 스크류에서 길이에 따른 토오크 변화에 대해 통계적으로 유의한 차이가 관찰되었다 (p<0.05). 미니스크류의 연속적인 식립 토오크 분석 결과 cylindrical type 스크류는 연속적인 그래프 형태를 보이면서 불완전 나사부에서 식립 토오크가 크게 증가하였으며, taper type 스크류는 나사선의 마지막 경사진 부분에서 식립 토오크가 크게 증가하였다. 외경이 커질수록 최대 식립 토오크 값은 증가하였는데, 통계적으로 유의한 차이를 보였다 (p<0.05). 형태와 외경, 길이는 모두 토오크 값에 유의한 영향을 미치는데, 식립 토오크에 가장 큰 영향을 미치는 것은 외경, 형태, 길이 순서였다. 본 연구 결과 스크류의 식립 토오크에 가장 큰 영향을 미치는 것은 스크류의 외경이며 각각의 해부학적 구조물에 대한 피질골의 두께를 고려하여 적합한 스크류의 두께 및 나사산의 형태를 선택하는 것이 스크류의 초기 고정력을 얻는데 유리하다고 판단된다.

고속철도차량 감속기 결함진단을 위한 진동 파라미터 분석 (Analysis of Vibration Parameters for the Fault Diagnosis of Reduction Unit for High-speed Train)

  • 김재철;지해영;이강호;문경호;서정원
    • 한국정밀공학회지
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    • 제30권7호
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    • pp.679-686
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    • 2013
  • The reduction unit is one of the most important components in railway cars, due to the transmission of torque from the motor to the wheels. Faulty reduction gears in high-speed trains result from excessive wear on the gear or damage to the gear. These types of gear defects have a significant effect on high-speed rail operation and safety; thus, a diagnosis system for the reduction unit is needed. Vibration diagnosis technology is one of the most effective diagnostics. In this paper, the vibration parameters of a reduction unit were evaluated during a driving-gear test and a full-vehicle test, using kurtosis and the crest factor. These tests were performed under normal operating conditions; a specimen tester was used to diagnose problems in defective gears.

로우터리 맥류파종기 경운날의 개량시험 (Improvement of Rotary Tine for Barley Seeder Attached to Rotary Tiller)

  • 김성래;김문규;김기대;허윤근
    • Journal of Biosystems Engineering
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    • 제4권1호
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    • pp.1-23
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    • 1979
  • The use of barley seeder attached to rotary tiller in the rural area has a significant meaning not only for the solution of labor peak season, but also for the increase of land utilization efficiency. The facts that presently being used barley seeders are all based on the mechanical principles of the reverse rotation, center drive and are all using forward rotating tine, which is used to be easily and heavily worn out when it rotates reversely, raise problem of recommending them to rural area in Korea. Therefore, the main objective of the study was to develop new type of rotary tine attachable to barley seeders. To attain the objective the following approaches were applied. (1) The kinematic analysis of reverse rotating barley seeders. (2) The studies on the soil bin and artificial soil. (3) The comparative experiment on the power requirement of prototype tine. The results obtained from the studies are summarized as follow: 1. The kinematic analysis of barley seeder attached to rotary tiller: The following results were obtained from the kinematic analysis for deriving general formulae of the motion and velocity characterizing the rotary tine of barley seeders presently being used by farmers. a) The position vector (P) of edge point (P) in the rotary tine of reverse rotating, center drive was obtained by the following formula. $$P=(vt+Rcos wt)i+Rsin wt j+ \{ Rcos \theta r sin \alpha cos (wt- \beta +\theta r) +Rsin \theta r sin \alpha sin (wt-\beta + \theta r) \} lk $$ b) The velocity of edge point $(P^')$ of reverse rotating, center drive rotary tine was obtained by the following formula. $$(P^')=(V-wR sin wt)i+(w\cdot Rcoswt)j + \{ -w\cdot Rcos \theta r\cdot sin \alpha \cdot sin (wt-\beta +\theta r) + w\cdot Rsin \theta r\cdot sin \alpha \cdot cos (wt- \beta + \theta r \} k $$ c) In order to reduce the power requirement of rotary tine, the angle between holder and edge point was desired to be reduced. d) In order to reduce the power requirement, the edge point of rotary tine should be moved from the angle at the begining of cutting to center line of machine, and the additional cutting width should be also reduced. 2. The studies on the soil bin and artificial soil: In order to measure the power requirement of various cutting tines under the same physical condition of soil, the indoor experiments Viere conducted by filling soil bin with artificially made soil similar to the common paddy soil and the results were as follows: a) When the rolling frequencies$(x)$ of the artificial soil were increased, the densIty$(Y)$ was also increased as follows: $$y=1.073200 +0.070780x - 0.002263x^2 (g/cm^3)$$ b) The absolute hardness $(Y)$ of soil had following relationship with the rolling frequencies$(x)$ and were increased as the rolling frequencies were increased. $$Y=37.74 - \frac {0.64 + 0.17x-0. 0054x^2} {(3.36-0.17x + 0.0054x^2)^3} (kg/cm^3)$$ c) The density of soil had significant effect on the cohesion and angle of internal friction of soil. For instance, the soil with density of 1.6 to 1.75 had equivalent density of sandy loam soil with 29.5% of natural soil moisture content. d) The coefficient of kinetiic friction of iron plate on artificial soil was 0.31 to 0.41 and was comparable with that of the natural soil. e) When the pulling speed of soil bin was the 2nd forward speed of power tiller, the rpm of driving shaft of rotary was similar to that of power tiller, soil bin apparatus is indicating the good indoor tester. 3. The comparative experiment on the power requirement of prototype tine of reverse rotating rotary: According to the preliminary test of rotary tine developed with various degrees of angle between holder and edge pcint due to the kinematic analysis, comparative test between prototype rotary tine with $30 ^\circ $ and $10 ^\circ$ of it and presently being used rotary tine was carried out 2nd the results were as follows: a) The total cutting torque was low when the angle between holder and edge point was reduced. b) $\theta r$ (angle between holder and edge point) of rotary tine seemed to be one: of the factors maximizing the increase of torque. c) As the angle between holder and edge point ($\theta r$) of rotary tine was $30 ^\circ $ rather than $45 ^\circ $, the angle of rotation during cutting soil was reduced and the total cutting torque was accordingly reduced about 10%, and the reduction efficiency of total cutting torque was low when the angle between holder and edge point ($\theta r$) of rotary tine was $10 ^\circ $, which indicates that the proper angle between holder and edge point of rotary tine should be larger than $10 ^\circ $ and smaller than $30 ^\circ $ . From above results, it could be concluded that the use of the prototype rotary tine which reduced the angle between holder and edge point to $30 ^\circ $, insted of $45 ^\circ $, is disirable not only decreasing the power requirements, but also increasing the durabie hour of it. Also forward researches are needed, WIlich determine the optimum tilted angle of rotary brocket, and rearrangement of the rotary tine on the rotary boss.

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