• Title/Summary/Keyword: Driving gear system

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Analysis on shifting transients of automotive transmission (차량용 변속장치의 변속과도특성 해석)

  • 박영일;이장무
    • Journal of the korean Society of Automotive Engineers
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    • v.14 no.2
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    • pp.44-53
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    • 1992
  • Automotive transmission is the principle component of vehicle driving system, which transmits the adjusted engine power. The automation of transmission arises from the annoyance of transmission operation such as the frequent stop/start of vehicle and the shifting transients. The study on the optimal shifting condition for the automation of transmission needs the investigation of shifting transients. However, the dynamic modeling theory during transient period is not well-established. In this study, the techniques of dynamic modeling for the power transmission system with Merrite-Wilson gear train are presented. To predict the shifting transients, a driving simulation program is developed, and the results of the analysis are cross-checked in the field test.

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Performance Evaluation of 20 HP Outboard Motor in Consideration of Driving System Applied to Electric-Propulsion Boat (전기추진 선박에 적용되는 20HP급 전기추진 선외기 구동시스템의 성능평가에 대한 고찰)

  • Moon, Byung Young;Shin, Kuk Hwan;Lee, Ki Yeol
    • Journal of Ocean Engineering and Technology
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    • v.32 no.6
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    • pp.518-526
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    • 2018
  • As a new technical approach, this paper introduces a method for improving an electrically propelled outboard motor in consideration of the driving system applied to an electric-propulsion boat with solar cell energy. The most efficient model for a drive shaft, propeller shaft, and bevel gear was suggested and examined with respect to the results of test operation in prototype mode. Furthermore, this research included a performance evaluation of the manufactured prototype to acquire the purposed quantity value and the development items. After manufacturing the desired prototype of an electrically propelled outboard motor, the maximum sail time, thrust force, noise, and weight were evaluated in a performance test. An additional test in relation to the maximum sail speed (knots) of the completed prototype was conducted using a sea trial evaluation to acquire the optimum quantity.

A Study on the High Speed of Cutting Tool Feed System for the Noncircular Machining (비진원 가공용 공구 이송장치의 고속화 성능에 관한 연구)

  • 김성식
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.4
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    • pp.96-103
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    • 1998
  • With the advance of processing technology , so as to spare fuel, piston heads used in automobile reciprocating engine have complex 3-dimension, with respect to shape such as ovality, profile, eccentricity, offset, recess. Therefore, coming out of the existing process work used master cam. the process work is performed using a CNC lathe. For a precision processing, the processing work is need to make study of high speed feed gear synchronized with the rotative speed of main spindle. And then the high speed feeding system must maintain high dynamic stiffness, high speed and high positioning accuracy . In this paper, in order to achieve high speed cutting tool feeding. The linear brushless DC motor is used for satisfying this process work. The ball bush and turicite is used as the guidance of the feed gear system. Also linear encoders, digital servo amplifiers and controller are used for controlling driving motor. This paper presents the design and simulation of the new tool feed system for noncircular machining.

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Analysis of the Influence of an Architecture on Vehicle Performances (입력 분기식 하이브리드 동력전달계의 구조별 성능 분석)

  • Yang, Ho-Rim;Jo, Nam-Uk;Cho, Sung-Tae;Lim, Won-Sik;Cha, Suk-Won
    • 한국신재생에너지학회:학술대회논문집
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    • 2006.11a
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    • pp.109-112
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    • 2006
  • In the recent studies, various types of multi mode electric variable transmission for hybrid electric vehicle have been proposed. Multi mode electric variable transmission consists of two or more different type planetary gear hybrid powertrain system(PGHP), which can change its power flow type by means of clutches for improving transmission efficiencies. Generally the power flows can be classified into three different types such as Input split, output split nd compound split. In This paper, we present velocity and torque equations of the input-split powertrain and analyze its optimal Performances. There are six combinations of the input-split powertrain, each combination has various lever length. We find optimal planetary gear ratios for fuel economy and acceleration performance, and compare performances of each combination.

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Sensitivity Analysis of the Speed Reducer using Magnetic Force (마그네트 기반 감속기의 민감도 해석)

  • Jung, Kwang Suk
    • Journal of Institute of Convergence Technology
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    • v.4 no.2
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    • pp.11-15
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    • 2014
  • Magnet gear transfers a high speed torque of the driving side to a low speed following side. Of course, the torque is amplified as much as a ratio between pole number of magnet gears constituting both sides through ferromagnet modulator. However, the parameters of the overall magnetic system influence the transmitting torque strongly. They include a pole number of permanent magnet, magnet thickness, reducing ratio, harmonic modulator thickness, and open ratio etc. In this paper, the influences of the parameters are analyzed using finite element method tool. By comparison, a desirable design specification is proposed, including a recommended modulator pattern.

Performance Evaluation of a Driving Power Transmission System for 50 kW Narrow Tractors

  • Hong, Soon-Jung;Ha, Jong-Kyou;Kim, Yong-Joo;Kabir, Md. Shaha Nur;Seo, Young Woo;Chung, Sun-Ok
    • Journal of Biosystems Engineering
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    • v.43 no.1
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    • pp.1-13
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    • 2018
  • Purpose: The development of compact tractors that can be used in dry fields, greenhouses, and orchards for pest control, weeding, transportation, and harvesting is necessary. The development and performance evaluation of power transmission units are very important when it comes to tractor development. This study evaluates the performance of a driving power transmission unit of a 50 kW multi-purpose narrow tractor. Methods: The performance of the transmission and forward-reverse clutch, which are the main components of the driving power transmission unit of multi-purpose narrow tractors, was evaluated herein. The transmission performance was evaluated in terms of power transmission efficiency, noise, and axle load, while the forward-reverse clutch performance was evaluated in terms of durability. The transmission's power transmission efficiency accounts for the measurement of transmission losses, which occur in the transmission's gear, bearing, and oil seal. The motor's power was input in the transmission's input shaft. The rotational speed and torque were measured in the final output shaft. The noise was measured at each speed level after installing a microphone on the left, right, and upper sides. The axle load test was performed through a continuous equilibrium load test, in which a constant load was continuously applied. The forward-reverse clutch performance was calculated using the engine torque to axle torque ratio with the assembled engine and transmission. Results: The loss of power in the transmission efficiency test of the driving power unit was 6.0-9.7 kW based on all gear steps. This loss of horsepower was equal to 11-18% of the input power (52 kW). The transmission efficiency of the driving power unit was 81.5-89.0%. The noise of the driving power unit was 50-57 dB at 800 rpm, 70-77 dB at 1600 rpm, and 76-83 dB at 2400 rpm. The axle load test verified that the input torque and axle revolutions were constant. The results of the forward-reverse clutch performance test revealed that hydraulic pressure and torque changes were stably maintained when moving forward or backward, and its operation met the hydraulic design standards. Conclusions: When comprehensively examined, these research results were similar to the main driving power transmission systems from USA and Japan in terms of performance. Based on these results, tractor prototypes are expected to be created and supplied to farmhouses after going through sufficient in-situ adaptability tests.

A Study on the Characteristics of Simulated Real Driving Emissions by Using Random Driving Cycle (임의주행 사이클을 이용한 실제도로 주행 배출가스 특성 모사에 관한 연구)

  • Kwon, Seokjoo;Kwon, Sangil;Kim, Hyung-Jun;Seo, Youngho;Park, Sungwook;Chon, Mun Soo
    • Transactions of the Korean Society of Automotive Engineers
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    • v.24 no.4
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    • pp.454-462
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    • 2016
  • This study was conducted in order to estimate the exhaust emissions analysis method of the real driving emission(RDE). The Association for Emissions Control by Catalyst(AECC) has developed a test procedure by using a random cycle method based on the chassis dynamometer. In order to confirm this approach in Korea, Euro 5(DPF), Euro 6(DPF + LNT), and Euro 6(DPF + SCR) were performed on three different vehicles to determine the exhaust gas characteristics of the random cycle, real-road driving test(PEMS), and emission certification driving mode(NEDC). Six different random cycle driving modes were generated by the vehicle specifications(e.g. curb weight, engine power, gear ratio, and maximum acceleration). The NOx emissions were increased in the NEDC, random cycle, and PEMS order in this study regardless of the test vehicles. The random cycle method has the advantage because it utilizes a chassis dynamometer in the laboratories for a repeatable data collection, and it allows any eminent emission improvement checked prior to a real-road driving test with PEMS.

Fault Diagnosis Based on MCSA for Gearbox of BLDC Motor (MCSA 기반의 BLDC 모터 기어박스의 고장 진단)

  • Shin, Sa-Chul;Kim, Jun-Young;Yang, Chul-Oh;Park, Kyu-Nam;Song, Myung-Hyun
    • Proceedings of the KIEE Conference
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    • 2011.07a
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    • pp.2069-2070
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    • 2011
  • In this paper, the fault diagnosis for a gearbox of BLDC motor. The stator of BLDC motor consists of coil winding so it is easy to cool down and it also has a high reliability. In addition, it doesn't have a brush so it is less trouble and good in maintenance. Coupling with the motor which is the power sources, the gear has a high power transfer efficiency and various rotation speed. The gear gets a high driving force through deceleration. Thus it has been widely used. The gearbox fault detection area has not attracted much attention from electrical engineering community. A few papers describe gearbox fault based on vibration. Gearbox fault is diagnosed through FFT analysis of current and voltage. Fault characteristic frequency side band detected by calculating fault frequency. A threshold value is suggested by comparing normal peak value with fault peak value using detected fault characteristic frequency side band. Experimental results demonstrate that motor current and voltage signal analysis are viable tools in detecting these gear faults. Lower side band(LSB) is bigger than upper side band(USB) in current FFT. LSB and USB are similar in voltage FFT. Finally, fault diagnosis system that can easily detect flaws is developted for gearbox of BLDC motor.

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A Study on the Reduction of Vibration in Gear Driving System by Tooth Modification (치형수정에 따른 기어구동계의 진동저감에 관한 연구)

  • 신용호;류성기
    • Proceedings of the Korean Institute of Industrial Safety Conference
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    • 1998.11a
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    • pp.241-246
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    • 1998
  • 기어는 동력을 전달, 전환하고 있는 기계요소로 회전비의 선택이 자유롭고 확실한 전달비를 가지고 있어 기계회전계에 많이 이용되고 있다. 최근 산업이 고도로 발전함에 따라 기계회 전계는 고속, 고부하, 정밀화, 경량화가 요구되고 있으며, 기어구동계도 신뢰도, 정숙성, 효율향상, 내구성 등이 요구되고 있다. 최근에는 진동과 소음의 발생으로 인해 기어구동계의 많은 성능을 저하시키고 있어 저진동, 저소음 기어 개발이 시급한 실정이다. (중략)

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Safety Factor Analysis of Range-Shift on Multi-Purpose Agricultural Implement Machinery (다목적 농작업 기계 변속기 부변속 안전율 분석)

  • Moon, Seok Pyo;Baek, Seung Min;Lee, Nam Gyu;Park, Seong Un;Choi, Young Soo;Choi, Chang Hyun;Kim, Yong Joo
    • Journal of Drive and Control
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    • v.17 no.4
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    • pp.141-151
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    • 2020
  • The aim of this study was to analyze the safety factor of range-shift gear pairs on multi-purpose agricultural implement machinery for an optimal design of a transmission system. Gear-strengths such as bending and contact stress and safety factors were analyzed under three load conditions: an equivalent engine torque at plow tillage, a rated engine torque, and the maximum engine torque. Root and contact safety factor were calculated to be 3.88, 5.14, 2.24, 2.11, 2.21, 0.99 and 0.78, 0.94, 0.65, 0.68, 0.84, 0.85, respectively, under equivalent engine torque condition at the plow tillage. The root and contact safety factor were calculated to be 1.91, 2.53, 1.10, 1.04, 1.07, 0.48 and 0.55, 0.66, 0.46, 0.48, 0.59, 0.59, respectively, under rated engine torque condition. The root and contact safety factor were calculated to be 1.60, 2.11, 0.92, 0.87, 0.90, 0.40 and 0.51, 0.61, 0.42, 0.44, 0.54, 0.54, respectively, under the maximum engine torque condition. The multi-purpose agricultural implement machinery could be conducted under plow tillage operation. However, gear specifications for tooth surface need modification because the gear surface would be broken at all driving conditions as safety factors are lower than 1.