• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2004년도 추계학술대회논문집
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• pp.260-263
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• 2004

Since Outerrace is one of the components of driving shaft for power train of automobile and transmits high torque, high strength and high toughness are necessary so forging process is adopted to manufacture such parts. Therefore, in order to improve strength and toughness, heat treatment is accomplished after plastic deformation(forging). Because Each component of driving shaft is mounted to automobile after a series of forging, machining and heat treatment, in order to evaluate mechanical properties of such components in use, plastic deformation and heat treatment must be considered. So, in this paper, tensile tests are performed with tensile specimens which have passed through a series of upsetting, machining and heat treatment to evaluate mechanical properties of such components.

• 동력기계공학회지
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• 제20권1호
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• pp.57-62
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• 2016

In this study, design the core part of the driving of the robot. The power of the driving is window motor for automobiles obtained by using a method of directly to the motor shaft of the worm gear type. The decelerator consists of a worm gear to receive power from the motor shaft, Helical gear contact to worm gear, a pinion gear to be connected in line with the helical gear, and an output shaft to be engaged to the pinion gear. Drive system by using the power from the motor shaft based on the deceleration gear designed by the gear ratio set by the gear teeth increases the torque.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2008년도 추계학술대회A
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• pp.459-463
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• 2008

Induction hardening has been used to improve torsional strength and characteristics of wear for axle shaft which is a part of automobile to transmit driving torque from differential to wheel. After rapidly heating and cooling process of induction hardening, the shaft has residual stress and material properties change which affect allowable transmit torque. The objective of this study is to predict the distribution of residual stress and estimate the torsional strength of induction hardened axle shafts which has been residual stress using finite element analysis considered thermo mechanical behavior of material and experiments. Results indicate that the torsional strength of axle shaft depends on the surface hardening depth and distribution of residual stress.

• 대한안전경영과학회지
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• 제20권4호
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• pp.1-6
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• 2018

Recently, bicycle has means of effective healthy transportation, and riding the bicycles is considered as popular recreational and sporting activities. Also, the saddle, steering system, driving device and braking device are researched briskly because of consumer's need for driving performance and comfort. Especially, the importance of a cassette responsible for transmission function by transmitting power to the drive shaft through the chain is very focused. The writer conducted structural analysis for the sprocket of each level using the ANSYS widely used for the analysis. Speed shifting performance was enhanced by minimization / simplification of shifting point through a sort of tooth profile of the cassette. By partitioning a clear value type and other shifting point, it has been modified to enable smooth speed-shifting. In addition, as titanium precision forming process, this study studied the molding technique by blanking and dies forging for mass production of the cassette. so it could be expected that the entire drive train would utilize that in the future. The stamping process capability for thin materials for the mass production of the sprockets is applicable to producing automobile parts, so lightweight component production is likely to be possible through that, for the safety of driving.

• 한국자동차공학회논문집
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• 제4권2호
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• pp.198-208
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• 1996

The plunge joints of C.V. Joint for vehicle tend to produce a cyclic axial disturbance at a frequency of three of six times shaft speed, in which this distrubance caused by internal frictional effect is related to joint angle, rotational speed, torque, and joint size. This principal axial thrust force might make vehicle shuddered when coinciding with vehicle frequency of tranverse direction, and be one of reasons to have driver feel uncomfortable, unesay, while driving vehicle. The paper makes analysis of axial thrust force & vehicle shudder through computer simulation, comparing the result with experimental data, and reviewing the effect by changing of variables such as dimensions and driving conditions.

• International journal of advanced smart convergence
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• 제11권2호
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• pp.219-225
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• 2022

Recently, the popularization of personal mobility(PM) has made it possible to see many electric scooters. The energy source of personal transportation used by the general public and the disabled can be seen as environmentally friendly as electricity. Personal transportation means are divided into small electric vehicles because they use electric energy, and they are being treated as new models by automobile manufacturers in each country and spurring development. On the other hand, personal transportation means may cause various types of traffic accidents as they travel between roads and a human walk. In order to prevent such accidents, it is judged that the enactment of laws on the establishment of specifications for electric scooters, which are personal transportation means, and the method of restricting road operation should be given priority. The electric scooter is basically different from the conventional vehicle. The steering shaft of the steering system applied to the electric scooter one to two is possible. 1 to 2 the front-wheel under the steering column is used. It is classified according to the number of wheel installed at the electric scooter is the vehicle body into 2 wheel - electric scooter, and 3 wheel - electric scooter and 4 wheel - electric scooter. In this study, we propose a steering shaft design model that can be applied to an electric scooter, one of personal transportation means. A design model for 1-shaft steering and 2-shafts steering that can be applied to electric scooters is proposed. In addition, we have produced the prototypes for the commercialization of the proposed models, and reviewed the pros and cons of the manufactured prototypes and models.

• 한국생산제조학회지
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• 제20권4호
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• pp.376-381
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• 2011

CVT(Continuously Variable Transmission) is one of the most promising candidates for the future automobile transmission because of its continuously variable gear ratio and reduced shift shock. It is also possible to operate the power source at its high efficiency region with CVT. The CVT system consists of thrust plate, driving pulley, belt, driven pulley, and preload spring of output shaft. In this paper, the dynamic modeling of a CVT system is completed to obtain the static performances of CVT system. A simulator is implemented on Matlab(Simulink), which can analyse the static performances of a CVT system. The methods for improving the total efficiency of a motorcycle system are also proposed based on the simulation results. In this study we increase the capacity factor of CVT up to the three times of default specification.

• 한국정보통신학회:학술대회논문집
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• 한국정보통신학회 2019년도 춘계학술대회
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• pp.406-408
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• 2019

자동차에 사용되는 전동식 워터펌프에 적용되는 모터는 CANNED TYPE의 모터 구조이다. 모터의 구동 부품인 로터는 플라스틱 사출물의 격벽 구조 내에 위치하며, 부동액에 침수되어 있는 상태로 회전을 하게 된다. 플라스틱 사출물 격벽 구조 외부에 Stator가 위치되어 Rotor가 회전이 가능하도록 한다. Rotor의 구성은 Magnet와 Core, Shaft로 구성되며, Magnet와 Core의 경우 부품 특성상 수분 침투에 부식되는 재질이기 때문에 부품의 기밀 유지는 매우 중요하다. 차량에 장착된 상태에서는 120도의 환경조건에서 구동이 가능하여야 하며, 내부압력이 1 Bar 이상의 압력에도 누수가 없어야 한다. 본 논문에서는 이 조건을 만족하여 개발된 전동식 워터펌프의 불량을 검사하기 위하여 헬륨을 이용한 Leak 검사 자동화 시스템을 설계 및 구현하였다.

• 한국자기학회지
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• 제20권6호
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• pp.234-238
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• 2010

캠샤프트의 구동력을 활용한 기계식 연료펌프 시스템을 대체할 솔레노이드 격막 연료펌프는 최근 각광받고 있는 고효율 그린카 부품 중 하나이다. 하지만 솔레노이드 격막 연료펌프의 경우 왕복운동에 필요한 자속을 오직 솔레노이드에 의존하므로 전력소비가 비교적 큰 단점이 있다. 따라서 본 연구에서는 전력소모를 최소화 하기 위하여 영구자석형 VCA 연료펌프 시스템을 제안한다. 또한 상용전자기해석소프트웨어인 MAXWELL을 활용하여 유한요소 해석을 통해 기존의 솔레노이드 격막 펌프와의 전력소모 및 동적 성능을 비교 분석한다.

• 한국자기학회지
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• 제25권3호
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• pp.92-100
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• 2015

전기자동차는 구동방식에 따라 인휠(in-wheel) 방식과 인라인(in-line) 방식으로 구분될 수 있다. 인휠 방식 전기자동차는 기존의 자동차에서 사용하였던 변속기, 축, 차동기어 등을 제거 할 수 있기 때문에 구조가 간단해지고 차체를 경량화하여 효율을 증대시킬 수 있는 장점이 있다. 본 논문에서는 파라미터 맵(parameter map)을 이용한 차량용 인휠 전동기의 설계 방법을 제시하고, 연속정격 5 kW급 전동기를 설계하여 제작 및 성능 검증을 한다. 우선 차량의 요구 성능을 만족하는 인휠 전동기의 용량을 결정하기 위해 차량의 총무게, 기어 효율, 바퀴의 등가반경, 등판각도 등을 고려한 차량동특성해석을 수행한다. 이것을 통해 전동기 용량을 결정하고, 전동기 형상 및 치수를 결정하기 위한 초기설계를 진행한다. 그리고 요구 성능을 만족하는 전동기 파라미터를 결정하기 위해 파라미터 맵을 이용한 파라미터 설계를 수행한다. 파라미터 맵을 통해 전동기 파라미터를 결정한 후 마지막으로 무부하역기전력의 왜형율(Total Harmonic Distortion, 이하 THD), 코깅토크(cogging torque), 토크리플(torque ripple) 등의 개선을 위해 최적설계를 수행한다. 최종 설계 모델에 대해 제작을 하였으며, 성능 검증 및 제시한 설계방법의 신뢰도 검증을 위해 부하시험을 진행한다.