• Title/Summary/Keyword: Drive gear

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A Study on the Reduction of Differential Vibration of FR Passenger Car (후륜구동 승용차의 디퍼렌셜 진동저감에 관한 연구)

  • 최은오
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1997.10a
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    • pp.316-321
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    • 1997
  • The purpose of this study is to reduce the vibration noise of differential gear by reducing torque fluctuation of drive pinion shaft which causes vibration noise of differential gear in rear wheel drive vehicles. For this we developed multi-degree of freedom analysis model in which mass moment of inertia and torsional spring combined, the validity of the simulation model was checked by the field test and we examined the influence of torsional vibration of driveline elements by performing forced vibration analysis of engine excitation torque. We studied the methods for reducing torsional vibration of driveline according to the design factor of propeller shaft and examined the effects reducing vibration differential gear by applying flexible coupling.

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The Prediction Of the Life To Failure Of the Printer Gear-Drive ASF Boss Using the FEM Analysis And the Statistical Method (FEM해석과 통계적 방법을 이용한 프린터 Gear-Drive ASF Boss의 피로수명 예측)

  • Lee, Jae-Hyuk;Lee, Jong-Gyu
    • Proceedings of the KSME Conference
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    • 2000.11a
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    • pp.147-152
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    • 2000
  • The ASF(Automatic Sheets Feeders) part of the printer has many bosses supporting gear-trains. Steel-pin bosses are substituted for plastic mold bosses because of advantages such as cost reduction, convenience of manufacturing and accuracy in dimension, but they have a weak point such as fatigue fracture due to low material strength, which causes a serious problem in the reliability of product. To prevent the fatigue fracture of bosses, we should exactly estimate the life to failure of the various shapes of bosses. We take the linear FEM analysis and the statistical method in this paper to figure out the life to failure of bosses. The maximum stress and life to failure of bosses can be easily estimated by this method. This paper specifies how to figure out the life to failure of bosses.

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Comparative Study of Different Drive-train Driving Performances for the Input Split Type Hybrid Electric Vehicle (입력분기방식 하이브리드 전기자동차의 구동계 구조에 따른 동력 성능 비교 분석)

  • Kim, Jeong-Min
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.4
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    • pp.69-75
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    • 2017
  • In this study, the performances of five input split type hybrid electric vehicle sub-drivetrains were analyzed. The five sub-drivetrains consist of chain, helical gears and planetary gears. For the analyzing above five sub-drivetrains, the mathematical equations were derived. From the analysis, we found that the sub-drivetrain with chain shows slower acceleration performance and larger energy consumption on the city driving. And, the sub-drivetrain with only helical gear shows smallest energy consumption on the city driving. If the sub-drivetrain can change its gear speed, it shows fastest acceleration performance, but it has largest energy consumption on the city driving due to its additional auxiliary components.

Development of a Design System for Multi-Stage Gear Driver (1st Report : Proposal Formal Processes for Dimensional Design)

  • Chong, Tae-Hyoun
    • International Journal of Precision Engineering and Manufacturing
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    • v.2 no.2
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    • pp.57-64
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    • 2001
  • In recent years, the concern of designing multi-stage gear drives ha increased with more application of them in high-speed and high-load. Until now, however, the researches on the design of gear drives have been focused on single gear pairs. Thus the design practice for multi-stage gear drives has been depended on experiences and expertise of designers and carried out commonly by trial and error. We propose an automation algorithm for the design of two-and three-strage cylindrical gear drives. The two types of dimensional design processes have been proposed to determine gear dimensions in a formal way. The first design process(Process I) uses to total volume of gears to determine gear ration , and uses K factor , unit load and aspect ration to determine gear dimensions, The second one(Process II) makes use of Niemann's formula and center distance to calculate gear ratio and gear dimensions. Process I and Process II employ material date from AGMA and ISO standards, respectively. The configuration design determines the positions of gears with minimizing the volume of gearbox by using a simulated annealing algorithm. The availability of the design algorithm is validated by the design examples to two-and three=stage gear drives.

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The Stress Analysis of Planetary Gear System of Mixer Reducer for Concrete Mixer Truck

  • Bae, Myung Ho;Bae, Tae Yeol;Cho, Yon Sang;Son, Ho Yeon;Kim, Dang Ju
    • Journal of Drive and Control
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    • v.12 no.4
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    • pp.77-81
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    • 2015
  • In general, the gears of mixer reducer for concrete mixer truck make use of the differential type planetary gear system to rotate mixer drum smoothly on the initial conditions. The planetary gear system is very important part of mixer reducer for concrete mixer truck because of strength problem. In the present study, calculating the gear specifications and analyzing the gear bending & compressive stresses of the differential planetary gear system for mixer reducer are necessary to analyze gear bending and compressive stresses confidently, for optimal design of the planetary gear system in respect to cost and reliability. As a result, analyzing actual gear bending and compressive stresses of the planetary gear system using Lewes & Hertz equation and verifying the calculated specifications of the planetary gear system, evaluate the results with the data of allowable bending and compressive stress from the Stress-No. of cycles curves of gears.

Development of a Design System for Multi-Stage Gear Drives (1st Report : Procposal of Formal Processes for Dimensional Design of Gears) (다단 치차장치 설계 시스템 개발에 관한 연구(제 1보: 정식화된 제원 설계 프로세스의 제안))

  • Jeong, Tae-Hyeong
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.9
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    • pp.202-209
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    • 2000
  • In recent years the concern of designing multi-stage gear drives increases with the more application of gear drives in high-speed and high-load. until now however research on the gear drive design has been focused on single gear pairs and the design has been depended on experiences and know-how of designers and carried out commonly by trial and error. We propose the automation of the dimensional design of gears and the configuration design for gear arrangement of two-and three-stage cylindrical gear drives. The dimensional design is divided into two types of design processes to determine the dimensions of gears. The first design process(Process I) uses the total volume of gears to determine gear ratio and uses K factor unit load and aspect ratio to determine gear dimensions. The second one(Process II) makes use of Niemann's formula and center distance to calculate gear ratio and dimensions. Process I and II employ material data from AGMA and ISO standards respectively. The configuration design determines the positions of gears to minimize the volume of gearbox by simulated annealing algorithm. Finally the availability of the design algorithm is validated by the design examples of two-and three-stage gear drives.

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Preliminary Mechanism Design of Multi-Stage Gear Drives by Using a Fuzzy Expert System (퍼지 전문가 시스템을 이용한 다단 기어장치 메커니즘의 초기 설계)

  • 이호영;정태형;배인호
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.7
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    • pp.185-192
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    • 2003
  • This paper proposes an efficient mechanism design system of multi-stage gear drives including not only parallel shaft gears but also non-parallel gears such as bevel and worm gear drives. The system automatically generates three dimensional structures of specification-adjusted mechanisms, and shows the sorted list of the mechanisms according to the evaluation result by using a fuzzy expert system. The list can be used as reliable candidates of the spatial mechanism structures of multi-stage gear drives. Thus, it is expected that the system can increase the efficiency of design and cut off the expenses of preliminary design considerably.

Integration of Gear Design Data using XML in the Web-based Environment (웹 기반 환경에서 XML을 이용한 기어 설계 데이터의 통합)

  • 정태형;박승현
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.627-630
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    • 2001
  • XML is suitable to integrate various forms of engineering design data since it possesses the characteristics of both documents and data. In this research a web-based design system has been developed, which integrates various gear design data in the form of XML. The system generates XML document containing gear design data and transforms gear design data in the relational database into XML document form automatically. The XML documents are transmitted to gear modeler agent through SOAP, and then the agent is automatically executed and generates CAD model files and VRML files. The designer can check the generated VRML model of gear immediately in the web service.

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Gear Train Design of 8-Speed Automatic Transmission for Tractor (트랙터 8단 자동변속기 기어 열 설계)

  • Jung, G.H.
    • Journal of Drive and Control
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    • v.10 no.2
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    • pp.30-36
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    • 2013
  • Tractor is a farm vehicle that is designed to provide a high tractive effort at low speed. It is used for versatile agricultural tasks such as hauling a trailer, tillage, mowing and construction work. Most older tractors use a manual transmission. However, as the intensity of work increases, tractors equipped with automatic transmission become popular due to the work convenience. In order to give the operator a large degree of control in field work, 24 gears with automatic 8-speed and manual 3-speed are arranged in transmission. This paper deals with the gear train that is designed for 8-speed automatic transmission by the engagement of multi-disk clutches. The gear ratio for each speed as well as power transmission mechanism is analyzed through velocity analysis. In addition, constraints of mesh gear ratio are derived by investigating the power flow path in velocity diagram for the given 8-speed gear ratio.

The Critical Speed Analysis of the Differential Planetary Gear Train of a Concrete Mixer Truck Mixer Reducer (콘크리트 믹서 트럭용 믹서 감속기의 차동 유성 기어 트레인에 대한 위험속도 해석)

  • Bae, Myung Ho;Bae, Tae Yeol;Kim, Dang Ju
    • Journal of Drive and Control
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    • v.14 no.1
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    • pp.1-7
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    • 2017
  • The power train of a concrete truck mixer reducer includes differential planetary gears to get a large reduction ratio for operating the mixer drum in a compact structure. These differential planetary gears are a very important part of the mixer reducer where strength problems are the main concern. Gear bending stress, gear compressive stress and scoring failure are the main concerns. Many failures in differential planetary gears are due to the insufficient gear strength and resonance problems caused by major excitation forces such as gear mating failure in the transmission. In the present study, where the excitation frequencies are the gear tooth passing frequencies of the mating gears, a Campbell diagram is used to calculate differential planetary gear critical speeds. Mode shapes and natural frequencies of the differential planetary gears are calculated by CATIA V5. These are used to predict gear resonance failures by comparing the working speed range with the critical speeds due to the gear transmission errors of the differential planetary gears.