• Design & Manufacturing
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• v.9 no.3
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• pp.34-40
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• 2015

In the study, Three-dimensional drawing parts for conformal cooling circuit cavity & core and their 3D Metal parts using DMLS(Direct MetalLaser Sintering) and NC integrated machining center were showned. For conformal cooling circuit cavity and core parts, I discussed its practicality to DMLS multiple machinins process introducing general manufacturing process and comparing with them.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2005.10a
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• pp.312-317
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• 2005

In this study, using the stamping, analysis program, PAM STAMP, applied to the drawing result of springback analysis and draw analysis with applying on the best design planning as many times simulations from the initial stage of the die developing of automotive panels. Especially, after inspecting the design method with stamping analysis and springback analysis, write about the die development examples, using CADCEUS which is the software revising the amount of springback.

• Transactions of the Korean Society of Mechanical Engineers
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• v.16 no.3
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• pp.453-458
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• 1992

본 연구에서는 유한요소법에 바탕을 둔 최적공정설계법을 이용하여 압출 금형 형상의 최적설계를 실시하였다.설계의 결과를 참고문헌에서 발췌한 이론해와 비교 하였으며, 축대칭 압출공정에서 압하율, 마찰, 재료특성 등이 금형의 최적형상에 미치 는 영향에 대하여 조사하였다.

• Transactions of Materials Processing
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• v.7 no.2
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• pp.127-138
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• 1998

Process design of multi-step wire drawing process, conducted by means of finite element analysis and ANN(Artificial Neural Network) has been considered. The investigated problem involves the ade-quate selection of the drawing die angle and the correspondent reduction rate in the condition of desired initial and final diameter. Combinations of the process parameters which are used in finite ele-ment simulation are selected by using the orthogonal array. Also the orthogonal array. Also the orthogonal array and the results of finite element simulation which are related to the process energy are used as train data of ANN. In this study it is shown that the application of new technique using ANN and Othogonal array table to the process design of metal forming process is useful method.

• Transactions of Materials Processing
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• v.24 no.4
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• pp.248-255
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• 2015

The warm drawing of magnesium alloy AZ31B sheet is affected by temperature because tensile elongation is changed due to the elevated temperature. In the current study, the effect of temperature was investigated for an automotive dash panel part by both experimental and FE analysis. Tensile tests were performed to obtain mechanical properties for various temperatures. AZ31B alloy sheet shows increased total elongation with increasing deformation temperature in the range of 200 to 300℃. The heating channel inserted into the die was used to regulate and to obtain an optimal temperature. A temperature controller was constructed to reduce temperature variation. Warm drawing of magnesium alloy AZ31B was performed to produce the desired shape of the lightweight automotive dash panel. The simulated results showed good agreement with the experimental results.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2000.10a
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• pp.158-161
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• 2000

An inverse finite element approach is employed for more capability to design the optimum blank shape from the desired final shape with small amount of computation time and effort. For multi-stage deep-drawing processes, numerical analysis is extremely difficult to carry out due to its complexities and convergence problem as well as tremendous computation time. In this paper, multi-stage finite element inverse analysis is applied to multi-stage rectangular cup drawing processes to calculate intermediate blank shapes and strain distributions in each stages. Finite element patches are used to describe arbitrary intermediate sliding constraint surfaces.

• Transactions of the Korean Society of Mechanical Engineers
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• v.7 no.3
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• pp.249-256
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• 1983

The study is concerned with the analysis of sheet metal for the prediction of limit drawing ratio and forming load. The direct redrawing process is analyzed by using an equilibrium approach and strain increment theory both for non-workhardening material and for workhardening material. Computations are carried out numerically for the workhardening case. Limit drawing ratios are predicted for some chosen variables. The forming loads are also computed with respect to punch travel. Then the predicted loads are compared with the experimental results. For ordinary lubricated conditions, the comparison shows reasonable agreement between the theory and experimental observation. It is also shown that limit drawing ration can be increased by using a greater die angle and proper lubrication significantly reduces the punch load. Finally numerical results show that material of greater R-value and strain-hardening exponent(n)is better for direst redrawing of sheet metal.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2000.05a
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• pp.753-756
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• 2000

The accumulated know-how and trial-and-error procedures are known as the best ways to determine blank shape and dimensions. One of the most important steps to determine the blank shape and dimensions in deep drawing process is to calculate the surface area of the product. In general, the surface area of products is calculated by mathematical or 3-D modeling methods. A blank design system is constructed for elliptical deep drawing products to recognize the geometry of the product in the long side and short side by drafting in another two layers on AutoCAD software. This system consists of input geometry recognition module, 3-D modeling module and blank design module, respectively. Blank dimension of three types is determined by the same area, which was acquired in 3-D modeling module. The suitability of this system is verified by applying to a real deep drawing product.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 1999.03b
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• pp.9-13
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• 1999

In order to investigate the effect of flange wrinkling on the wall break of a deep drawn rectangular cup, experiments and simulation were done. The effect of the wrinkling height on drawing force and wall break for a moving blank holder system with spacer were studied by setting a fixed clearance between the drawing die and the blank holder. Simulation and experimental results showed that wall break could be provoked by the flange wrinkling. As the wrinkling height increased, the punch force grew. The maximum punch force was obtained at its final stage of stroke.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 1997.03a
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• pp.144-147
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• 1997

Process design of multi-step wire drawing process, conducted by means of finite element analysis and ANN(Artificial Neural Network), has been considered. The investigated problem involves the adequate selection of the drawing die angle and the correspondent reduction rate sequence in the condition of desired initial and final diameter. Combinations of the process parameters which are used in finite element simulation are selected by using orthogonal array. Also the orthogonal array and the results of finite element simulation which are related to the process energy are used as train data of ANN. In this study, it is shown that the new technique using ANN is useful method in application to the wide range of metal forming process.