• 제목/요약/키워드: Dissimilar metals welding

검색결과 79건 처리시간 0.029초

핵연료 조사시험용 온도센서 피복재의 레이저용접 연구 (A Study on the Laser Welding of Cladding Tube with Temp. Sensor for Fuel Irradiation Test)

  • 김수성;이철용;김웅기;이정원;고진현;이영호
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2005년도 춘계학술발표대회 개요집
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    • pp.106-108
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    • 2005
  • The instrumented fuel irradiation test at a research reactor is needed to evaluate the performance of the developed nuclear fuel. The fuel elements can be designed to measure the center line temperature of fuel pellets during the irradiation test by using temperature sensor. The thermal sensor was composed of thermocouple and sensor sheath. Micro-laser welding technology was adopted to seal between seal tube and sensor sheath with thickness of 0.15 mm. The soundness of welding area has to be confirmed to prevent fission gas of the fuel from leaking out of the element during the fuel irradiation test. In this study, fundamental data for micro-laser welding technology was proposed to seal temperature sensor sheath of the instrumented fuel element. And, micro-laser welding for dissimilar metals between sensor sheath and seal tube was characterized by investigating welding conditions. Moreover, the micro-laser welding technology is closely related to advanced industry. It is expected that the laser material processing technology will be adopted to various a pplications in the industry.

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외면 보수 용접이 원전 고온관 밀림노즐에서의 결함성장에 미치는 영향 (Effects of Outside Repair Welding on the Crack Growth in the Surge Nozzle Weld on the Hot Leg Side in a Nuclear Power Plant)

  • 나경환;윤은섭;박영섭
    • Journal of Welding and Joining
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    • 제29권2호
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    • pp.34-39
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    • 2011
  • Nickel-based austenitic alloys such as Alloy 82 and 182 had been employed as the weld metals in nuclear power plants (NPPs) due to their high corrosion resistance as well as good mechanical properties. However, since the 2000s, the occurrence of primary water stress corrosion cracking has been reported in conjunction with these alloys in domestic and oversea NPPs. In the present work, we assumed an imaginary crack at the inner surface of a surge nozzle weld that had previously experienced the outside repair welding, and constructed its finite element model. Finite element analysis was performed with respect to the heat transfer, and then to the residual stress for obtaining the total applied stress distributions. These stress distributions were finally converted to the stress intensity factors for estimating crack growth rate. From the comparison of crack growth rate curves for the cases of no repair welding and outside repair welding, it was found that the outside repair welding did not exhibit negative effect on the crack growth for the surge nozzle under consideration in this work; in both cases, the cracks stopped growing before they became the through-wall cracks.

도금 강판 CMT 용접부위의 재료특성평가 (Characterization of Cold Metal Transfer Welding Coated Steel)

  • 송현수;최보성;윤존도;박승태
    • 한국정밀공학회지
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    • 제32권10호
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    • pp.891-896
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    • 2015
  • In order to protect the environment, using light material is becoming more and more attractive within the automobile industry. Aluminum alloys are the best and lightest metallic materials used in the automotive, electron, and aerospace industries. Al alloy and SGARC were joined by cold metal transfer (CMT) welding, using AlSiMn4 as a filler. Results showed that dissimilar metals from the Al 6000 series/SGARC could be successfully joined by CMT under proper processing parameters. The micro-hardness value of 125Hv was obtained at an interface.

전자기 펄스 용접시 누수압력을 예측하기 위한 실험모델의 개발 (A Development of Experimental Model Prediction of Leakage Pressure in MPW)

  • 심지연;김일수;김인주;강봉용
    • 한국생산제조학회지
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    • 제18권6호
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    • pp.652-657
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    • 2009
  • MPW(Magnetic Pulse Welding) is a technologies for welding of metals by means of repulsive force on account of the interaction between electro-magnetic field of coil and current induced in outer pipe. These MPW is one of the most useful welding process of welding ability of the dissimilar metal in which cylindrical materials, such as pipe, tube. As the quality of a weld joint is strongly influenced by process parameters during the welding process and the success of the welding to evaluated according to the leakage pressure. Generally, the process parameters is magnetic pressure, the gap between outer pipe and inner pipe, and the ratio of thickness to diameter of pipe(D/T) in MPW. Therefore, the goal of this study was to explain the effect of parameters on the weld joint leakage pressure. For these purposes, FFD(Fractional Factorial Design) were used for the experiment. The measured data were analyzed by regression analysis and verification experiments with random condition were conducted to confirm the suggested experimental model.

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Inconel 740H 니켈기 초내열합금과 TP316H 스테인리스강의 이종금속 SMA 용접부의 미세조직과 크리프 파단 특성 (Microstructure and Creep Fracture Characteristics of Dissimilar SMA Welds between Inconel 740H Ni-Based Superalloy and TP316H Austenitic Stainless Steel)

  • 신경용;이지원;한정민;이경운;공병욱;홍현욱
    • Journal of Welding and Joining
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    • 제34권5호
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    • pp.33-40
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    • 2016
  • The microstructures and the creep rupture properties of dissimilar welds between the Ni-based superalloy Inconel 740H and the non-stabilized austenitic stainless steel TP316H have been characterized. The welds were produced by shielded metal arc (SMA) welding process with the AWS A5.11 Class ENiCrFe-3 filler metal, commonly known as Inconel 182 superalloy. Postweld heat treatment at $760^{\circ}C$ for 4 hours was conducted to form ${\gamma}^{\prime}$ strengthener in Inconel 740H. The austenitic weld metal produced by Inconel 182 had a dendritic microstructure, and grew epitaxially from the both sides of Inconel 740H and TP316H base metals. Since both Inconel 740H and TP316H did not undergo any solid-state transformation during welding process, there were no heat-affected-zone (HAZ) sub-regions and the coarsoned grains near the weld interface were limited to a narrow region. The hardness of Inconel 182 weld metal was ~220 Hv. The gradual hardness decrease was detected at HAZ of TP316H, and the TP316H base metal displayed the lowest hardness value (~180 Hv) whilst the Inconel 740H showed the highest hardness value (~400 Hv). Fracture after creep occurred at the center of weld metal, regardless of creep condition. It was found that during creep the cracks initiated and propagated along interdendritic regions and grain boundaries at which Laves particles enriched in Nb, Si and Cr were present. The appropriate design of weld metal was discussed to suppress the creep-induced cracking of the present dissimilar weld.

이종강의 마찰압접시 압접시간 변화에 따른 강도거동-SM45C와 SUS304재의 경우 (The behavior of strength on friction welding of dissimilar steels by various heating time : in case of SM45C and SUS304 materials)

  • 박명과;박명과
    • 대한기계학회논문집
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    • 제11권5호
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    • pp.762-771
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    • 1987
  • 본 연구에서는 국산 구조용 강인 SM45C와 SUS304재를 마찰가열압력과 업셋압 력을 서로 변화시키고 업셋시간을 2초로 고정하여 압접시간 10초를 기준으로 하여 변 화시키면서 마찰압접한 후 압접시간 변화에 따른 인장강도의 변화와 업셋량 변화에 따 른 인장강도 및 굽힘강도를 고찰하였다.또 최고 강도치를 나타내는 압접조건을 구 한 후 미소 경도치 및 이종재의 압접부에서 미소하게 변화하는 조직변화도 함께 고찰 하였다.

스테인리스강용 브레이징 합금과 브레이징 공정 (Brazing Filler Metal and Process for Stainless Steel)

  • 홍성철;박상윤;정도현;오주희;이재훈;김원중;정재필
    • Journal of Welding and Joining
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    • 제30권6호
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    • pp.15-20
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    • 2012
  • Brazing technology has been widely used among bonding technologies because it enables to bond various metals, even ceramics, dissimilar metals, and give higher bonding strength, cost down, automation, etc. However, there are many parameters to achieve optimal brazing joint such as brazing alloys, brazing atmospheres, designs and brazing methods, etc. The brazing parameters affect seriously on the characteristic of final brazing products. Stainless steel is broadly used in high temperature applications, chemical industry, heat exchangers, muffler of vehicles, and so on. Accordingly, in this article, brazing alloys, forms of brazing alloys, brazing methods and atmospheres for stainless steel were described.

초장파에 의한 이종재 마찰용접 강도해석 가능성에 관한 연구 (A Feasibility Study on Dissimilar Metals Friction Weld Strength Analysis by Ultrasonic Techniques)

  • 오세규;김동조
    • Journal of Welding and Joining
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    • 제4권2호
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    • pp.47-52
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    • 1986
  • Friction Welds are formed by the mechanisms of diffusion as well as mechanical inter-locking. The severe plastic flow at the interface by the forge action of the process brings the subsurface so close together that detection of any unbounded area becomes very difficult. No reliable method is available so fat to determine the weld quality nondestructively. The paper presents an attempt to determine weld strength quantitatively using the ultrasonic pulseecho method. The new approach calculates the coefficient of reflection based on measured amplitudes of the echoes. This coefficient provides a single quantitative measurement which involves both acoustic energy reflected at the welded interface as well as transmitted across the interface. As a result, it was known that the quantitative relationship between the coefficient and the weld strength (torsional strength) could be drawn.

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클래드강 적용을 위한 선급용 강재의 열처리 특성 평가 (Clad Steel for Application of Hull Structure)

  • 신용택
    • Journal of Welding and Joining
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    • 제33권5호
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    • pp.20-25
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    • 2015
  • Clad steel has good corrosion resistance and mechanical properties arising from the hot rolling of dissimilar metals, such as carbon steel and stainless steel. However both good corrosion resistance from the cladding plate material(stainless steel) and mechanical properties from the base plate material (carbon steel) are difficult to obtain because the different steels display opposite behaviors during the cladding process. In order to make clad steel for application in the hulls of ships, proper materials selection and heat-treatment conditions are necessary. In this study, mechanical properties of base plate materials with different chemical composition were evaluated according to heat condition of cladding plate material.