• Title/Summary/Keyword: Disassembly Scheduling

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Disassembly Scheduling for Products with Assembly Structure

  • Lee Dong-Ho
    • Management Science and Financial Engineering
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    • v.11 no.1
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    • pp.63-78
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    • 2005
  • Disassembly scheduling is the problem of determining the ordering and disassembly schedules of used or end-of-life products while satisfying the demand of their parts or components over a certain planning horizon. This paper considers the case of the assembly product structure for the cost-based objective of minimizing the sum of purchase, setup, inventory holding, and disassembly operation costs. To represent and solve the problem optimally, this paper presents an integer programming model, which is a reversed form of the multi-level lot sizing formulation. Computational experiments on an example derived from the literature and a number of randomly generated test problems are done and the results are reported.

A Two-Stage Heuristic for Disassembly Scheduling with Capacity Constraints

  • Jeon Hyong-Bae;Kim Jun-Gyu;Kim Hwa-Joong;Lee Dong-Ho
    • Management Science and Financial Engineering
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    • v.12 no.1
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    • pp.95-112
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    • 2006
  • Disassembly scheduling is the problem of determining the quantity and timing of disassembling used or end-of-life products while satisfying the demand of their parts and/or components over a planning horizon. The case of assembly product structure is considered while the resource capacity constraints are explicitly considered. A cost-based objective is considered that minimizes the sum of disassembly operation and inventory holding costs. The problem is formulated as an integer programming model, and a two-stage heuristic with construction and improvement algorithms is suggested in this paper. To test the performance of the heuristic, computational experiments are done on randomly generated problems, and the results show that the heuristic gives near optimal solutions within a very short amount of computation time.

An Exact Algorithm for Two-Level Disassembly Scheduling (수준 분해 일정계획 문제에 대한 최적 알고리듬)

  • Kim, Hwa-Joong;Lee, Dong-Ho;Xirouchakis, Paul
    • Journal of Korean Institute of Industrial Engineers
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    • v.34 no.4
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    • pp.414-424
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    • 2008
  • Disassembly scheduling is the problem of determining the quantity and timing of disassembling used or end-of-life products while satisfying the demand of their parts or components over a given planning horizon. This paper considers the two-level disassembly structure that describes a direct relationship between the used product and its parts or components. To formulate the problem mathematically, we first suggest an integer programming model, and then reformulate it to a dynamic programming model after characterizing properties of optimal solutions. Based on the dynamic programming model, we develop a polynomial exact algorithm and illustrate it with an example problem.

A Heuristic Approach to Disassembly Scheduling with Assembly Product Structure (조립구조 형태 제품의 분해 일정계획 문제에 대한 발견적 기법)

  • Lee Dong-Ho;Xirouchakis Paul
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2002.05a
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    • pp.686-692
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    • 2002
  • Disassembly scheduling is the problem of determining the ordering and disassembly schedules of used products while satisfying the demand of their parts of components over a certain planning horizon. The objective is to minimize the sum of purchase, setup, disassembly operation and inventory holding costs. This paper considers products with assembly structure, i.e. products without parts commonality, and suggests a heuristic in which an initial solution is obtained in the form of the minimal latest disassembly schedule, and then improved considering trade-offs among different cost factors. To show the performance of the heuristic suggested in this paper, computational experiments were done on the modified existing examples and the results show that the heuristic can give optimal of very near optimal solutions within very short computation times.

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Integer Programming Models for Disassembly Scheduling (분해 일정계획 문제에 대한 정수계획 모형)

  • Lee Dong-Ho;Kim Hwa-Joong;Xirouchakis Paul
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2003.05a
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    • pp.369-374
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    • 2003
  • Disassembly scheduling is the problem or determining the ordering and disassembly schedules or used or end-of-life products while satisfying the demand or their parts or components over a certain planning horizon. To represent and optimally solve the basic case. i e ., single product type without parts commonality, an Integer programming model is suggested for the objective or minimizing the sum or purchase, setup, inventory holding, and disassembly operation costs. Then, the basic model is offended to consider the cases or single and multiple product types with parts commonality. Computational experiments done on the examples obtained from the literature show that the integer programming approach suggested in this paper works well.

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Priority Assignment Procedure in Multi-Product Disassembly

  • Min, Sundong;Matsuoka, Shinobu;Muraki, Masaaki
    • Industrial Engineering and Management Systems
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    • v.3 no.1
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    • pp.12-21
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    • 2004
  • This paper investigates the design of a priority rule in a multi-product disassembly environment. Specifically, it is concerned with product scheduling by which the inventory control of disassembled parts can be incorporated into a priority rule to reduce part lead times. The part lead time consists of two components: flow time and supply delay. The primary focus of the paper is on the development of a disassembly priority rule that aims to reduce the supply delay. We propose a priority rule, called Minimum Distance (MD) rule, to improve the supply delay performance. Finally, we provide a comparative analysis on the performance of traditional rules and the new rule proposed in this paper via a simulation model.

A Two-Stage Heuristic for Capacitated Disassembly Scheduling (자원제약을 고려한 분해 일정계획 문제에 대한 2 단계 발견적 기법)

  • Jeon, Hyong-Bae;Kim, Jun-Gyu;Kim, Hwa-Joong;Lee, Dong-Ho
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2005.05a
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    • pp.715-722
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    • 2005
  • Disassembly scheduling is the problem of determining the quantity and timing of disassembling used products while satisfying the demand of their parts or components over a planning horizon. The case of single product type with assembly structure is considered for the objective of minimizing the sum of disassembly operation and inventory holding costs. In particular, the resource capacity constraint is explicitly considered. The problem is formulated as an integer programming model, and a two-stage heuristic with construction and improvement algorithms is suggested in this paper. To show the performance of the heuristic, computational experiments are done on a number of randomly generated problems, and the test results show that the algorithm can give near optimal solutions within a very short amount of computation time.

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A Note on the Reversibility of the Two Stage Assembly Scheduling Problem

  • Yoon, Sang-Hum;Lee, Ik-Sun;Sung, Chang-Sup
    • Management Science and Financial Engineering
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    • v.13 no.1
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    • pp.25-34
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    • 2007
  • This paper is concerned with proving a conjecture that the two stage assembly system is reversible in deterministic makespan scheduling context. The reversibility means that a job sequence in the assembly system has the same makespan as that of its reverse sequence in the disassembly system which is the reversal of the assembly system. The proposed conjecture shows that the reversibility of serial flowshops can be extended to non-serial and synchronized shops.

Disassembly Scheduling with Multiple Product Types and Parts Commonality (공통 부품을 포함한 복수 제품들에 대한 분해 일정계획)

  • Kim, Hwa-Joong;Lee, Dong-Ho;Xirouchakis, Paul
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2004.05a
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    • pp.421-424
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    • 2004
  • This paper focuses on the problem of determining the quantity and timing of disassembling used products while satisfying the demand of their parts or components over a planning horizon. The case of multiple product types with parts commonality is considered for the objective of minimizing the sum of setup, disassembly operation, and inventory holding costs. A heuristic is suggested, in which an initial solution is obtained using a linear programming relaxation method, and then improved by perturbing the given solution using a dynamic programming approach and a look-ahead check while considering the trade-offs among different cost factors.

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