• Title/Summary/Keyword: Diamond powder

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Resistance to Abrasive Wear of Materials Used as Metallic Matrices in Diamond Impregnated Tools

  • Konstanty, Janusz;Kim, Tai-Woung;Kim, Sang-Beom
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.1132-1133
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    • 2006
  • Metal-bonded diamond impregnated tools are being increasingly used in the processing of stone and ceramics, road repair, petroleum exploration, etc. Although the main tool wear mechanisms have been identified, the scientific background is inadequate and fundamental research has to be carried out to better understand the tool field behaviour. This work addresses the complex issues of modelling abrasive wear of the metallic matrix under laboratory conditions. The generated data indicates that the matrix wear resistance can be assessed in a simple manner; whereas tests carried out on diamond impregnated specimens may aid prediction of the tool life in abrasive applications.

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Effect of Cobalt to Bronze Ratio on Transverse Rupture Strength of Diamond Segments

  • Unal, Rahmi
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.1146-1147
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    • 2006
  • Diamond segments were fabricated by cold pressing and sintering under pressure at the temperature up to $750^{\circ}C$. Based on the results of this investigation, it can be concluded that the segments containing 39wt.% cobalt in the matrix material have the highest bending strength at a fracture probability of 50 % due to the weibull distribution method. According to the weibull statistics, it was also determined that the transverse rupture strength was the best for 39 wt.% cobalt ratio in the matrix material for the fracture probability when the other variables are the same.

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Analysis of Inter-Particle Distance Distribution in a Diamond Sawing Blade

  • Lee, Hyun-Woo;Kim, Yong-Seog
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2003.10a
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    • pp.62-63
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    • 2003
  • The inter-particle distance between diamonds on the segment surface of sawing blade predicted theoretically and measured experimentally followed a Gamma or Weibull function, rather than a normal distribution function. These results suggest that random dispersion of diamond particles in the segment may not be an efficient way of improving cutting efficiency of the blade.

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Thermal Properties of Diamond Aligned Electroless Ni Plating Layer/Oxygen Free Cu Substrates (다이아몬드 배열 무전해 니켈 도금층/무산소동 기판의 열전도도 특성)

  • Jeong, Da-Woon;Kim, Song-Yi;Park, Kyoung-Tae;Seo, Seok-Jun;Kim, Taek Soo;Kim, Bum Sung
    • Journal of Powder Materials
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    • v.22 no.2
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    • pp.134-137
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    • 2015
  • The monolayer engineering diamond particles are aligned on the oxygen free Cu plates with electroless Ni plating layer. The mean diamond particle sizes of 15, 23 and $50{\mu}m$ are used as thermal conductivity pathway for fabricating metal/carbon multi-layer composite material systems. Interconnected void structure of irregular shaped diamond particles allow dense electroless Ni plating layer on Cu plate and fixing them with 37-43% Ni thickness of their mean diameter. The thermal conductivity decrease with increasing measurement temperature up to $150^{\circ}C$ in all diamond size conditions. When the diamond particle size is increased from $15{\mu}m$ to $50{\mu}m$ (Max. 304 W/mK at room temperature) tended to increase thermal conductivity, because the volume fraction of diamond is increased inside plating layer.

Consolidation of Segment Powder for Diamond Tool by Magnetic Pulsed Compaction (자기펄스 압축성형법에 의한 다이아몬드 공구용 세그먼트 분말 성형)

  • Yun, J.S.;Lee, J.G.;Lee, M.K.;Rhee, C.K.;Park, M.S.;Hong, S.J.
    • Journal of Powder Materials
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    • v.15 no.5
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    • pp.378-385
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    • 2008
  • This article presents the successful consolidation of the mixed Co and Diamond powders for a drilling segment by the combined application of magnetic pulsed compaction (MPC) and subsequent sintering, and their properties were analyzed. Homogeneous hardness (Hv 220) and density (97%) of sintered bulks fabricated by MPC were obtained by the new technique, where higher pressure has been employed for short period of time than that of general process. A fine microstructure and homogeneous hardness in the consolidated bulk were observed without cracks. Relatively higher drilling speed of 9.61 cm/min and life time of 6.55 m were found to the MPCed specimens, whereas the value of the specimens fabricated by general process was 11.71 cm/min and 7.96 m, respectively. A substantial improvement of mechanical properties of segment was achieved through this study.

Ultra High Conductivity Diamond Composites

  • Bollina, Ravi;Stoiber, Monika
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.922-923
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    • 2006
  • Thermal management is one of the critical aspects in the design of highly integrated microelectronic devices. The reliability of electronic components is limited not only to operating temperature but also by the thermal stresses caused during the operation. The need for higher power densities calls for use of advanced heat spreader materials. A copper diamond composite has been developed with high thermal conductivity $(\lambda)$ and tailorable coefficient of thermal expansion (CTE). Copper diamond composites are processed via gas pressure assisted infiltration with different copper alloys. Emphasis has been placed on the addition of trace elements in deisgning the copper alloys to facilitate a compromise between thermal conductivity and mechanical adhesion. The interfaces between the alloy and the diamond are related to the thermal properties of these copper composites.

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Thermal conductivity characteristics of commercial heat exchange fluids applying diamond nano-powder (다이아몬드 나노분말을 적용한 상용 열교환 유체의 열전도도 특성)

  • Son, Kwun;Lee, Jung-Seok;Park, Tae-Hee;Park, Kweon-Ha
    • Journal of Advanced Marine Engineering and Technology
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    • v.38 no.1
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    • pp.1-7
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    • 2014
  • Nanofluids, suspending nano-particles of various materials, have a good heat transfer characteristics compared with pure base fluids. For the reason, nanofluids have been considered as one of the measure to improve energy efficiency, and studied to apply on a working fluid of a high performance heat exchanger. This study tested thermal conductivities of nanofluids applying diamond nano-powder on DI water, ethylene glycol, and ethyl alcohol. Nanofluids are fabricated by matrix synthetic method, and the volume percent of diamond nano-powder contained in the base fluid are 0.1, 0.3, 0.5, and 1vol%. As a result, thermal conductivities are enhanced with applying diamond nano-power. Especially, the conductivity is highly increased up to 23% at 1vol% nanofluid applying diamond nano-powder on DI water.

The Study of Synchronous Reduction-carbonization of $V_2O_3$, $Cr_2O_3$ and W-Co Composite Oxides in Fluidization

  • Gong, Nanyan;Ouyang, Yafei
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.656-657
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    • 2006
  • One append way of liquid state inhibitor was investigated, which putting V, Cr into W-Co composite solutions in the form of ionization. After spray drying and being calcined, W-Co composite oxides could come into being. Then taking fluidization techniques, well-proportioned W-Co composite powder compounded with inhibitor could be produced in the end.

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Effect of Diamond Particle Size on the Thermal Shock Property of High Pressure High Temperature Sintered Polycrystalline Diamond Compact (초 고온·고압 소결 공정으로 제조된 다결정 다이아몬드 컴팩트의 열충격 특성에 미치는 다이아몬드 입자 크기의 영향)

  • Kim, Ji-Won;Baek, Min-Seok;Park, Hee-Sub;Cho, Jin-Hyeon;Lee, Kee-Ahn
    • Journal of Powder Materials
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    • v.23 no.5
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    • pp.364-371
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    • 2016
  • This study investigates the thermal shock property of a polycrystalline diamond compact (PDC) produced by a high-pressure, high-temperature (HPHT) sintering process. Three kinds of PDCs are manufactured by the HPHT sintering process using different particle sizes of the initial diamond powders: $8-16{\mu}m$ ($D50=4.3{\mu}m$), $10-20{\mu}m$ ($D50=6.92{\mu}m$), and $12-22{\mu}m$ ($D50=8.94{\mu}m$). The microstructure observation results for the manufactured PDCs reveal that elemental Co and W are present along the interface of the diamond particles. The fractions of Co and WC in the PDC increase as the initial particle size decreases. The manufactured PDCs are subjected to thermal shock tests at two temperatures of $780^{\circ}C$ and $830^{\circ}C$. The results reveal that the PDC with a smaller particle size of diamond easily produces microscale thermal cracks. This is mainly because of the abundant presence of Co and WC phases along the diamond interface and the easy formation of Co-based (CoO, $Co_3O_4$) and W-based ($WO_2$) oxides in the PDC using smaller diamond particles. The microstructural factors for controlling the thermal shock property of PDC material are also discussed.