• 제목/요약/키워드: Design for reliability

검색결과 4,868건 처리시간 0.033초

Integrating Machine Reliability and Preventive Maintenance Planning in Manufacturing Cell Design

  • Das, Kanchan;Lashkari, R.S.;Sengupta, S.
    • Industrial Engineering and Management Systems
    • /
    • 제7권2호
    • /
    • pp.113-125
    • /
    • 2008
  • This paper presents a model for designing cellular manufacturing systems (CMS) by integrating system cost, machine reliability, and preventive maintenance (PM) planning. In a CMS, a part is processed using alternative process routes, each consisting of a sequence of visits to machines. Thus, a level of 'system reliability' is associated with the machines along the process route assigned to a part type. Assuming machine reliabilities to follow the Weibull distribution, the model assigns the machines to cells, and selects, for each part type, a process route which maximizes the overall system reliability and minimizes the total costs of manufacturing operations, machine underutilization, and inter-cell material handling. The model also incorporates a reliability based PM plan and an algorithm to implement the plan. The algorithm determines effective PM intervals for the CMS machines based on a group maintenance policy and thus minimizes the maintenance costs subject to acceptable machine reliability thresholds. The model is a large mixed integer linear program, and is solved using LINGO. The results point out that integrating PM in the CMS design improves the overall system reliability markedly, and reduces the total costs significantly.

도로교설계기준(한계상태설계법)의 콘크리트부재 설계를 위한 재료계수 결정법 및 신뢰도 분석 (New Approaches for Calibrating Material Factors of Reinforced Concrete Members in Korean Highway Bridge Design Code (Limit State Design) and Reliability Analysis)

  • 이해성;송상원;김지현
    • 대한토목학회논문집
    • /
    • 제39권1호
    • /
    • pp.13-24
    • /
    • 2019
  • 이 연구에서는 국내 도로교 한계상태설계법에서 콘크리트부재의 설계를 위하여 적용하고 있는 재료계수의 문제점을 제기하고, 잘 정립된 최적화 과정에 의한 재료계수를 제안하였다. 신뢰도분석을 통하여 현 설계기준의 하중계수와 제안 재료계수가 목표신뢰도지수 보다 높은 신뢰도수준을 확보하고 있음을 보이고, 역신뢰도해석을 통하여 목표신뢰도지수를 잘 근사할 수 있는 하중계수를 제시하였다. 유로코드에서 제시하고 있는 기본 개념에 근거하여 신뢰도기반 하중-재료계수 결정법을 정식화하였다. 제안된 접근법이 신뢰도개념에 의하여 유도되었지만, 이 접근법에 의하여 계산된 하중-재료 계수가 목표신뢰도지수를 정확히 만족시키지 못하는 요인으로서 재료와 부재간에 존재하는 불확실성의 차이를 지적하고, 이러한 차이를 고려하지 않는 유로코드의 개념적 문제점을 제기하였다.

Maximization in Reliability Design when Stress/Strength has Time Dependent Model of Deterministic Cycle Times

  • Oh, Chung-Hwan
    • 품질경영학회지
    • /
    • 제18권1호
    • /
    • pp.129-147
    • /
    • 1990
  • This study is to refer to the optimization problems when the stress and strength follow the time dependent model, considering a decision making process in the design methodology from reliability viewpoint. Reliability of a component can be expressed and computed if the probability distributions for the stress and strength in the time dependent case are known. The factors which determine the parameters of the distributions for stress and strength random variables can be controlled in design problems. This leads to the problem of finding the optimal values of these parameters subject to resources and design constraints. This paper is to present techniques for solving the optimization problems at the design stage like as minimizing the total cost to be spent on controlling the stress and strength parameters for random variables subject to the constraint that the component must have a specified reliability, alternatively, maximizing the component reliability subject to certain constraints on amount of resources available to control the parameters. The derived expressions and computations of reliability in the time dependent case and some optimization models of these cases are discussed. The special structure of these models is exploited to develop the optimization techniques which are illustrated by design examples.

  • PDF

케이블교량의 부재 설계를 지배하는 하중조합에 대한 신뢰도지수 평가 (Evaluation of Reliability Index of Governing Load Combination for Design of Cable Supported Bridge Members)

  • 백인열;윤태용
    • 한국전산구조공학회논문집
    • /
    • 제27권6호
    • /
    • pp.643-651
    • /
    • 2014
  • 이 논문에서는 케이블교량 설계기준의 설계하중조합에 대한 신뢰도분석을 수행하였다. 설계기준에서 정의한 하중계수와 저항계수를 적용하여 설계된 실제 케이블교량을 대상으로 주 부재별 통계특성과 설계지배 하중조합을 분석하였다. 신뢰도분석을 통하여 하중조합별로 설정된 목표신뢰도지수를 확보됨을 확인하였고, 교량의 중요도를 상향할 수 있는 저항수정계수의 적용성을 검토하였다. 설계변수들이 신뢰도지수에 미치는 민감도 분석을 통하여 케이블의 신뢰도에 중요한 영향을 주는 요소를 분석하였다. 이를 통하여 설계기준의 안전계수들을 적용한 설계를 통하여 케이블교량의 목표신뢰도지수를 확보할 수 있음을 확인하였다.

역해석법에 의한 피복재의 부분안전계수 산정 (Evaluation of Partial Safety Factors of Armor Units by Inverse-Reliability Analysis)

  • 이철응;박동헌
    • 산업기술연구
    • /
    • 제28권B호
    • /
    • pp.149-156
    • /
    • 2008
  • A reliability model of Level II AFDA is developed to analyze the stability of armor units on the sloped coastal structures. Additionally, the partial safety factors of random variables related to armor units can be straightforwardly evaluated by applying the inverse-reliability method in which influence coefficients and uncertainties of random variables, and target probability of failure are combined directly. In particular, a design equation for armor units is derived in terms of the same criteria as deterministic design method in order to apply the reliability-based design method of Level I without some understanding to the reliability analysis. Finally, it is confirmed that several results redesigned by the reliability-based design method of Level I have satisfactorily agreement with results of CEM as well as those of Level II AFDA.

  • PDF

Iterative-R: A reliability-based calibration framework of response modification factor for steel frames

  • Soleimani-Babakamali, Mohammad Hesam;Nasrollahzadeh, Kourosh;Moghadam, Amin
    • Steel and Composite Structures
    • /
    • 제42권1호
    • /
    • pp.59-74
    • /
    • 2022
  • This study introduces a general reliability-based, performance-based design framework to design frames regarding their uncertainties and user-defined design goals. The Iterative-R method extracted from the main framework can designate a proper R (i.e., response modification factor) satisfying the design goal regarding target reliability index and pre-defined probability of collapse. The proposed methodology is based on FEMA P-695 and can be used for all systems that FEMA P-695 applies. To exemplify the method, multiple three-dimensional, four-story steel special moment-resisting frames are considered. Closed-form relationships are fitted between frames' responses and the modeling parameters. Those fits are used to construct limit state functions to apply reliability analysis methods for design safety assessment and the selection of proper R. The frameworks' unique feature is to consider arbitrarily defined probability density functions of frames' modeling parameters with an insignificant analysis burden. This characteristic enables the alteration in those parameters' distributions to meet the design goal. Furthermore, with sensitivity analysis, the most impactful parameters are identifiable for possible improvements to meet the design goal. In the studied examples, it is revealed that a proper R for frames with different levels of uncertainties could be significantly different from suggested values in design codes, alarming the importance of considering the stochastic behavior of elements' nonlinear behavior.

부분안전계수를 이용한 케이슨식안벽의 신뢰성설계법 (Reliability Based Design of Caisson type Quay Wall Using Partial Safety Factors)

  • 김동현;윤길림
    • 한국해안·해양공학회논문집
    • /
    • 제21권3호
    • /
    • pp.224-229
    • /
    • 2009
  • 케이슨식 안벽의 Level I 신뢰성설계를 위한 부분안전계수를 산정하였다. 일계신뢰도법에 의한 부분안전계수는 한계상태함수의 확률변수에 대한 민감도, 목표신뢰도지수, 확률특성치 및 설계특성치 등의 함수로써 표현하였으며 전면조위와 잔류수위에 대해서는 현행설계법과의 연계성을 유지하기 위하여 수정부분안전계수를 새롭게 정의하였다. 수치해석을 통하여 목표신뢰도지수에 대한 부분안전계수를 산정하였으며 지진계수의 확률분포는 극치분포를 사용하였다. 지진계수의 설계치를 적용함에 있어서 재현주기가 길수록 부분안전계수가 작게 산정됨을 확인하였다.

모델기반 시스템엔지니어링을 활용한 해양플랜트 안전시스템(SIS, Safety Instrumented System)의 신뢰도 분석 및 안전설계 지식 모델링 (Knowledge Modeling of Reliability Analysis and Safety Design for Offshore Safety Instrument System with MBSE (Model-Based Systems Engineering))

  • 배정훈;정민재;신성철
    • 대한조선학회논문집
    • /
    • 제55권3호
    • /
    • pp.222-235
    • /
    • 2018
  • The hydrocarbon gas leak in the offshore plant can cause large accidents and lead to significant damages to human, property and environment. For prevention of fire or explosion accidents from gas leak, a SIS(Safety Instrumented System) should be installed. In the early stage of the offshore design, required SIL(Safety Integrated Level) is determined and reliability analysis is performed to verify the design in reliability aspects. This study collected data, information related to reliability analysis and created knowledge model of safety design for the offshore system with MBSE(Model-Based Systems Engineering) concept. Knowledge model could support safety engineer's design tasks as the guidance of reliability analysis procedure of safety design and make good conversation with other engineers in yard, class, company, etc.

KTX-II 고속 차량을 위한 신뢰도 할당 모델 (Reliability Allocation Model for KTX-II High Speed Train)

  • 이강원;정인수
    • 한국철도학회:학술대회논문집
    • /
    • 한국철도학회 2007년도 춘계학술대회 논문집
    • /
    • pp.45-57
    • /
    • 2007
  • During the design phase of a system, which requires high reliability and safety such as aircraft, high speed train and nuclear power plant, reliability engineer must set up the target system reliability. To meet a reliability goal for the system, reliability allocation should be done gradually from the system to its element. For this end, first of all, we need to construct functional block diagram based on the design output and PWBS(Project Work Breakdown System). Another important input data for reliability allocation is the relationship between the cost and the reliability. In this study we investigate various reliability allocation models, which can be applicable to aircraft, vehicle, and power plant, and etc. And we suggest a proper reliability allocation model which can be effectively applicable to KTX-II high speed train to achieve the target system reliability.

  • PDF

시스템 신뢰성 향상을 위한 확률적 부하경감설계 (Derating Design for Improving System Reliability by Using a Probabilistic Approach)

  • 손영갑
    • 대한기계학회논문집A
    • /
    • 제34권6호
    • /
    • pp.743-749
    • /
    • 2010
  • 본 논문은 시스템 신뢰성 향상을 위한 확률적 접근을 이용한 부하경감설계방법을 제안한다. 제안하는 설계방법은 부품 수준이 아닌 시스템 수준에서 온도와 전류와 같은 스트레스의 경감 수준을 선정하는 것이다. 직렬 시스템의 신뢰도 모델을 이용하여, 스트레스와 시간의 함수로 주어진 부품들의 신뢰도값들을 이용하여 시스템 신뢰도를 평가한다. 기존의 부하경감설계에서는 고려되지 않았지만, 본 연구에서는 환경 및 동작 조건에서 시스템이 받게 되는 스트레스의 변량을 고려하였다. 시스템 신뢰도 향상을 위한 최적화 문제를 정의하고, FORM을 적용하여 해를 구함으로써 최적의 부하경감설계를 수행하였다. 전기 시스템에 대한 설계를 통하여 제안한 설계방법에 대한 자세한 설명과 응용가능성을 제시하였다.