• Title/Summary/Keyword: Design Of Experiments

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Characterization of Microscale Drilling Process for Functionally Graded M2-Cu Material Using Design of Experiments (실험계획법을 이용한 M2-Cu 기능성 경사 재료의 마이크로 드릴링 특성 평가)

  • Sim, Jongwoo;Choi, Dae Cheol;Shin, Ki-Hoon;Kim, Hong Seok
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.24 no.5
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    • pp.502-507
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    • 2015
  • In this study, a microscale drilling process was conducted to evaluate the cutting characteristics of functionally graded materials. A mixture of M2 and Cu powders were formed and sintered to produce disk specimens of various compositions. Subsequently, a microscale hole was created in the specimen by using a desktop-size micro-machining system. By using design of experiments and analysis of variance, it was found that the M2-Cu composition, spindle speed, and the interactions between these two factors had significant effects on the magnitude of cutting forces. However, the influence of feed rate on the cutting force was negligible. A mathematical model was established to predict the cutting force under a wide range of process conditions, and the reliability of the model was confirmed experimentally. In addition, it was observed that increasing the wt% of Cu in an M2-Cu specimen increased the high-frequency amplitude of cutting forces.

Performance assessment of nano-Silica incorporated recycled aggregate concrete

  • Mukharjee, Bibhuti Bhusan;Barai, Sudhirkumar V
    • Advances in concrete construction
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    • v.8 no.4
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    • pp.321-333
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    • 2019
  • The present study targets to access the consequence of utilization of coarse aggregates retrieved from waste concrete as a substitution of coarse fraction of natural aggregates and silica nano-particles as partial substitution of cement using principles of factorial design. Furthermore, procedures of design of experiments are employed to examine the effect of use of recycled aggregates and nano-silica. In this investigation, compressive strength found after at 7, 28, 90 and 365 days, split and flexural tensile strength, ultrasonic pulse velocity and rebound number and are chosen as responses, whereas the percentages of recycled coarse aggregates (RCA%) and nano-silica (NS(%)) are selected as factors. Analysis of Variance has been conducted on the experimental results for the selected responses with consideration the both factors, which indicates that RCA (%) and NS (%) have substantial impact on the various responses. However, the present analysis depicts that interaction between factors has considerable effect on the chosen parameters of concrete. Furthermore, validation experiments are carried to validate these models for compressive and tensile strength for 100% RCA and 1% NS. The results of comparative study indicates that that the error of the estimation determined using the relevant models are found to be small (±5%) in comparison with the analogous experimental results, which authenticates the calculated models.

Study on the Regenerating Performance of Liquid Desiccant in the Cooling/Dehumidification System able to use a Solar Water Heater in Summer(On the Analysis of Source Effect by the Design of Experiments) (여름철 냉방/제습시스템 중 태양열 온수기를 적용할 수 있는 액체흡수제의 재생성능에 관한 연구(실험계획법에 의한 요인효과 분석에 관하여))

  • Choi, K.H.;Kim, B.C.;Kim, B.J.
    • Journal of the Korean Solar Energy Society
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    • v.22 no.1
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    • pp.1-8
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    • 2002
  • With the possibility of hot water being able to be used as a heating source in a liquid desiccant system, an experimental apparatus for regeneration of the liquid desiccant was set up and series of experiments were conducted in a climate-controlled chamber. This study was performed to ascertain the influences of experimental factors on regenerating performance and to suggest the optimal combination of factors affecting regeneration rate. Furthermore. in order to figure out the contribution ratio of the factors on regenerating performance, a multi-way factorial design among the design of experiments was adopted. According to experimental results, the most influential factor on regenerating performance was temperature of the liquid desiccant and its contribution ratio was about 79.4%. In addition. the optimal operating combination was as follows; $60^{\circ}C$ of solution temperature, $14\ell$/min of solution flow rate, and 190m3/h of air volume.

Optimization of Printing Conditions Using Design Experiments for Minimization of Resistances of Electrodes in Roll-to-roll Gravure Printing Process (롤투롤 그라비어 방식의 인쇄 전극 저항 최소화를 위한 실험계획법 적용 인쇄 공정 조건 최적화)

  • Lee, Sang Yoon;Kim, Cheol;Kim, Chung Hwan
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.26 no.4
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    • pp.351-356
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    • 2017
  • The resistance of printed patterns for electrodes fabricated using printing technology should be minimized. This parameter depends on the pattern width and thickness; however, from the viewpoint of printability, the printed patterns should be printed at the designed width. The resistance of the printed patterns as well as printability is affected by various printing conditions. In this paper, the printing condition is optimized to minimize the resistance of electrodes printed by the roll-to-roll gravure method. This is done by considering the spread ratio of pattern width as a parameter of printability using design experiments. The drying temperature, dryer fan speed, and printing speed are selected as effective factors for the experiment objective. The optimized conditions are obtained and reproducibility test using these demonstrates that the optimized conditions can produce low-resistance electrodes for printability of the pattern width.

Effect of Process Parameters on the Hardness and Wear Rate of Thermal Sprayed Ni-based Coatings (니켈기 경질 용사코팅의 경도 및 마모율에 미치는 공정조건의 영향)

  • Kim, K.T.;Kim, J.D.;Kim, Y.S.
    • Journal of Power System Engineering
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    • v.15 no.1
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    • pp.51-56
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    • 2011
  • The various process parameters of thermal spray process affects on quality of Ni-based coatings. Thus, there is need to analyze the effect of process parameters on quality of Ni-based coatings. In this paper, the effects of process parameters on hardness and wear rate of Ni-based coatings were investigated using 4 design of experiments. First, the Ni-based coatings were fabricated according to $L_9(3^4)$ orthogonal array. The hardness tests and the wear tests were performed on the Ni-based coatings. The analysis of variance for the hardness and wear rate were carried out. As a results, the acetylene gas flow and the powder feed rate were identified as main factors effected on the hardness and the oxygen gas flow and the acetylene gas flow were identified as main factors effected on the wear rate. The full factorial experiments design with different levels was applied for investigation of effect of these main factors.

The Arrangement Process Optimization of Vacuum Glazing Pillar using the Design of Experiments (실험계획법을 이용한 진공유리 Pillar의 배치공정 최적화)

  • Kim, Jae Kyung;Jeon, Euy Seik
    • Journal of the Semiconductor & Display Technology
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    • v.11 no.1
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    • pp.73-78
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    • 2012
  • In this study, the optimal process condition was induced about the pillar arrangement process of applying the screen printing method in the manufacture process of vacuum glazing panel. The high precision screen printing is technology which pushes out the paste and spreads it by using the squeegee on the stainless steel plate in which the pattern is formed. The screen printing method is much used in the flat panel display field including the LCD, PDP, FED, organic EL, and etc for forming the high precision micro-pattern. Also a number of studies of screen printing method have been conducted as the method for the cost down through the improvement of productivity. The screen printing method has many parameters. So we used Taguchi method in order to decrease test frequencies and optimize this parameters efficiently. In this study, experiments of pillar arrangement were performed by using Taguchi experimental design. We analyzed experimental results and obtained optimal conditions which are 4 m/s of squeegee speed, $40^{\circ}$ of squeegee angle and distance between metal mask and glass.

In situ analysis of capturing dynamics of magnetic nanoparticles in a microfluidic system

  • Munir, Ahsan;Zhu, Zanzan;Wang, Jianlong;Zhou, H. Susan
    • Smart Structures and Systems
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    • v.12 no.1
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    • pp.1-22
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    • 2013
  • Magnetic nanoparticle based bioseparation in microfluidics is a multiphysics phenomenon that involves interplay of various parameters. The ability to understand the dynamics of these parameters is a prerequisite for designing and developing more efficient magnetic cell/bio-particle separation systems. Therefore, in this work proof-of-concept experiments are combined with advanced numerical simulation to design and optimize the capturing process of magnetic nanoparticles responsible for efficient microfluidic bioseparation. A low cost generic microfluidic platform was developed using a novel micromolding method that can be done without a clean room techniques and at much lower cost and time. Parametric analysis using both experiments and theoretical predictions were performed. It was found that flow rate and magnetic field strength greatly influence the transport of magnetic nanoparticles in the microchannel and control the capturing efficiency. The results from mathematical model agree very well with experiments. The model further demonstrated that a 12% increase in capturing efficiency can be achieved by introducing of iron-grooved bar in the microfluidic setup that resulted in increase in magnetic field gradient. The numerical simulations were helpful in testing and optimizing key design parameters. Overall, this work demonstrated that a simple low cost experimental proof-of-concept setup can be synchronized with advanced numerical simulation not only to enhance the functional performance of magneto-fluidic capturing systems but also to efficiently design and develop microfluidic bioseparation systems for biomedical applications.

Rodent Experiments for Pedestrian Flow Simulation at Exit with Various Angles (다양한 각도의 출구에서의 보행자 유동 시뮬레이션을 위한 설치류 실험)

  • Oh, Hyejin;Lyu, Jaehee;Park, Junyoung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.4
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    • pp.30-39
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    • 2016
  • There have been many cases of deaths from crushing caused by dense crowds. Numerous studies about pedestrian flow have performed various simulations, but the experimental data to prove the simulations are still not enough. In this paper, the evacuation of pedestrians for proving pedestrian flow simulation is observed. Due to the possibility of real casualties, it is difficult to experiment with humans directly. Therefore, ten C57BL/6NCrSIc mice have been used. It is assumed that C57BL/6NCrSIc mice act like humans in panic situations. Electrical Stimulus Experiments on mice are conducted for exits with various angles. ICY software is applied in this paper. As a result, the mice escape fast at a proper angle of 45 to 60 degrees.

Experimental Investigations of Accuracy Improvement in Wind Tunnel Testing Using Design of Experiments (실험설계법 기반 풍동실험 정밀도 향상 실험연구)

  • Oh, Se-Yoon;Park, Seung-O;Ahn, Seung-Ki
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.42 no.4
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    • pp.291-297
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    • 2014
  • A Design of Experiments(DOE) approach to an experimental study of fuselage drag and stability characteristics of a helicopter configuration was applied to achieve an accuracy improvement in the wind tunnel testing. The impact of blocking the test was assessed by comparing the ANOVA table for the blocked and unblocked cases. For a second-order response model, the role of blocking resulted in a substantial increase in the accuracy of test results. These accuracy improvement could be achieved through randomization, blocking, and replication of the data points i.e. a re-ordering of the test sequence where the data were acquired.

Experimental Investigations of Systematic Errors in Wind Tunnel Testing Using Design of Experiments (실험설계법 기반 풍동시험 시스템 오차 검출 실험연구)

  • Oh, Se-Yoon;Park, Seung-O;Ahn, Seung-Ki
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.41 no.5
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    • pp.335-341
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    • 2013
  • The variation of systematic bias errors in the wind tunnel testing has been studied. A Design of Experiments(DOE) approach to an experimental study of fuselage drag and stability characteristics of a helicopter configuration was applied. When forces and moments measured in one time block differ significantly from measurements made in another time block under assumption that sample observations can be expected to yield same results within permissible measuring errors. The practical implication of this paper is that the systematic error can not be assumed not to exist. The those error reduction could be achieved through the process of randomization, blocking, and replication of the data points.