• Title/Summary/Keyword: Defect management system

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The Operating Characteristics Analysis of Utility Interactive PV Power Generation System (계통연계형 태양광 발전시스템의 운전특성 분석)

  • 이현우;고강훈
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.17 no.6
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    • pp.23-30
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    • 2003
  • This paper analyzes the characteristic of utility connection type solar power generation system which it is available to connect the utility. And the operation characteristic of this system is compared and analyzed when it is operated in the real system. The constructional and operational problem were obtained by that result. Overcoming that defect is that finding the proper place to be well operated and to find the best place for getting the sunshine data. This method could increase the efficiency of the generation system. And more, current OS in operating system and monitoring management couldn't solve the problem so that improving OS and constructing data backup system should be implemented, This paper proposes the plan to solve that defect in the real system.

Research on Precision Processing Production System based on Manufacturing Execution System (제조 실행 시스템 기반 정밀 가공 생산 시스템 연구)

  • Seong-Uk Shin;Hyun-Mu Lee;Seung-Ho Park
    • Journal of Digital Policy
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    • v.2 no.4
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    • pp.17-23
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    • 2023
  • In this paper, in order to improve production processing for small and medium-sized precision processing companies, we apply a manufacturing execution system to existing process methods and integrate precision processing data to strengthen process management within the company, increase facility operation efficiency, and realize a reduction in defect rates. The differences in productivity improvement and cost reduction rates were compared and analyzed. As a result, production productivity improved by 7.0% and product defect rate improved by 0.1% point due to the introduction of the manufacturing execution system. It was confirmed that manufacturing cost reduction improved by 10.0% and delivery compliance rate improved by 1.1%. If additional smart factory technology is applied based on the manufacturing execution system proposed in this study in the future, sales and profits in the processing industry are expected to increase due to an increase in the PQCD index.

An Efficient Analysis Model for Process Quality Information in Manufacturing Process of Automobile Safety Belt Parts (자동차 안전벨트 부품 제조공정에서의 효율적 공정품질정보 분석 모형)

  • Kong, Myung Dal
    • Journal of the Korean Institute of Plant Engineering
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    • v.23 no.4
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    • pp.29-38
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    • 2018
  • Through process quality information, the time required for process quality analysis has been drastically shortened, the process defect rate has been reduced, and the manufacturing lead time has been shortened and the on-time delivery rate has been improved. Therefore, The purpose of this study is to develop a quality information analysis system model that effectively shortens the time required for process quality analysis in automobile safety belt parts manufacturing process. As a result of experiments on communication operation between manufacturing execution system (MES) quality server, injection machine control computer, injection machine programmable logic controller (PLC) and terminal, in analyzing quality information, the conventional handwriting input method took an average of 20 minutes, but the new multi-network method took about 2 minutes on average. In addition, the process defect rate was reduced by 13% and the manufacturing lead time was shortened from 28 hours to 20 hours. The delivery compliance rate improved from 96 to 99%.

A study on the effect of employment flexibility on the business performance in the computer programming, system consultancy and related service industry (고용유연성이 기업성과에 미치는 영향에 관한 연구 : 컴퓨터 프로그래밍, 시스템 통합 및 관리업을 중심으로)

  • Cho, Jae-Jeong;Rhew, Sung-Yul
    • Journal of Korean Society for Quality Management
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    • v.38 no.3
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    • pp.425-438
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    • 2010
  • This study investigates what effects employment flexibility have on the business performance in the computer programming, system consultancy and related services. An analysis of the effects of employment flexibility on outcomes of human resource management revealed that companies which had a higher proportion of temporary agency workers and adjusted employment more frequently had higher turnover rates. The study also showed that the higher the proportion of non-regular workers, outsourcing and the easier it was to adjust working hours, the higher the absence rate. Meanwhile, companies that made employment adjustments more often showed higher defect rates and lower customer satisfaction. It was also found that in companies with a higher proportion of outsourcing and higher possibility of employment adjustments, workers were less interested in new technologies.

A Case Study of Quality Management System Computerization with SAP QM Module & Mobile Office Construction (품질경영 성과 향상을 위한 ERP QM모듈 및 모바일 오피스 기반의 품질경영시스템 구축에 관한 연구 - A사(社) 사례(事例)를 중심(中心)으로-)

  • Kwon, Oh-Hyun;Park, Yong-Tae
    • The Journal of Information Systems
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    • v.23 no.2
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    • pp.49-66
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    • 2014
  • In today's competitive business environment it is a necessary condition for a company to produce high-quality product for its survival and growth. That is the case in the auto-part industry as well where the international standards, ISO/TS 16949 certification, are required by customers to adopt mandatory. This study presents a successful implementation of quality management system(QMS) in a major auto-part manufacturer in Korea, utilizing SAP's QM(qualaity management) module and a mobile office system. The QMS brought the company "A" a variety of benefits such as real-time availability of product-inspection data, speedy decision-making, reduction in time required for defect-handling, ease of vertical integration of business partners in supply chain, and ease of business process standardization between headquarters and overseas subsidiaries. It is expected that the findings of this study can be used as a useful guideline for companies to consider implementing ERP-based quality management systems successfully.

Facility Maintenance Management System Using a Mobile Application (모바일 어플리케이션을 이용한 시설물 유지관리 시스템)

  • Joo, Young-Do
    • The Journal of the Korea institute of electronic communication sciences
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    • v.7 no.5
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    • pp.1145-1151
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    • 2012
  • Recently, the demand for mobile system is growing owing to the spread of smart phones to enable the real-time business process. This paper proposes the real-time facility maintenance management system using an android-based mobile application to apply to the facility defect/maintenance field for the apartment building complex. The proposed system model aims to develop the comprehensive management system to integrate the web and mobile system to lead to the realization of mobile office. The security measures required in the mobile system are technically analyzed and implemented on the system.

An Experiment for Determining Threshold of Defect Prediction Models using Object Oriented Metrics (객체지향 메트릭을 이용한 결함 예측 모형의 임계치 설정에 관한 실험)

  • Kim, Yun-Kyu;Chae, Heung-Seok
    • Journal of KIISE:Computing Practices and Letters
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    • v.15 no.12
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    • pp.943-947
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    • 2009
  • To support an efficient management of software verification and validation activities, many defect prediction models have been proposed based on object oriented metrics. In order to apply defect prediction models, we need to determine a threshold value. Because we cannot know actually where defects are, it is difficult to determine threshold. Therefore, we performed a series of experiments to explore the issue of determining a threshold. In the experiments, we applied defect prediction models to other systems different from the system used in building the prediction model. Specifically, we have applied three models - Olague model, Zhou model, and Gyimothy model - to four different systems. As a result, we found that the prediction capabilities varied considerably with a chosen threshold value. Therefore, we need to perform a study on the determination of an appropriate threshold value to improve the applicably of defect prediction models.

A Study on the Integrated Implementation of Quality Certification Systems and Six Sigma (품질인증시스템과 6시그마의 통합적 추진에 관한 연구)

  • 김진규
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.23 no.57
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    • pp.63-76
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    • 2000
  • In today's competitive, market-driven world, a company's survival rests in its ability to provide quality performance products accompanied by total customer satisfaction. To satisfy the needs of customers, companies strive for defect free performances. This requires companies establish an integrated quality management system based on ISO 9000, ISO 14000, QS-9000, AS-9000, TL-9000, 100 PPM, and six sigma. This paper suggests that how to integrate implementation of quality certification systems and six sigma is an important approach in the continuous quality improvement, and six sigma efforts have become one of the key success approach. Through the various survey of total quality management system approach, it is intended to provide a chance to benchmark or give a cue on how to conduct the quality management innovation.

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Solution of the Product Safety and Reliability responsive to Product Liability Prevention (PL 예방을 위한 제품안전 및 신뢰성 제고 방안)

  • Kim Jin-Gyu
    • Proceedings of the Society of Korea Industrial and System Engineering Conference
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    • 2002.05a
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    • pp.31-36
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    • 2002
  • Product Liability(PL) is a legal policy to deal with global competition by improving domestic industrial competitive power and to reduce the cost of defect products. The purpose of this paper is to address the state of the art solutions to dispute on PL, in reality of a frequent occurrence of global product exchange focussing on product safety that is one of the most important functions of PL and to improve solution of the product safety and reliability responsive to PL. To minimize PL exposure, manufacturers should reflect comprehensive product safety and reliability concepts in establishing PL prevention policies. PL prevention policies are composed of administration system, product safety management system, and total quality management system in respect of prevention, safety, and defence.

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Case Study for Developing Automobile Part (Steering Wheel) using Vacuum Die-Casting Mold (진공다이캐스팅 공법을 이용한 자동차용 조향장치 개발에 대한 사례연구)

  • Kwon, Hong-Kyu;Jang, Moo-Kyung
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.35 no.2
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    • pp.196-203
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    • 2012
  • When manufacturing die casting mold, generally, the casting layout design should be considered based on the relation between injection system, casting condition, gate system, and cooling system. Also, the extent or the location of product defects were differentiated according to the various relations of the above conditions. High-qualified products can be manufactured as those defects are controled by the proper modifications or the changes of die casting mold with the conditions. In this research, the proper manufacturing method was derived intensively for reducing the defect of the internal porosity of steering wheel housing which is very complicated to achieve a good mold design. The method was also derived for minimizing and for guaranteeing the product quality through the analysis of the casting problem and the deduction of alternative plans.