• Title/Summary/Keyword: Defect management system

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Evaluation of Tension of PSC Box Girder Bridges Using Risk Matrix (리스크 매트릭스를 활용한 PSC박스 거더교의 긴장재 평가)

  • Kim, Hyungjo;Ji, Seunggu;Kim, Hunkyom;Kim, Pilsoo;Kim, Hunkyom;Lee, Minjae
    • Korean Journal of Construction Engineering and Management
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    • v.19 no.5
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    • pp.53-60
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    • 2018
  • In particular, the investigation of tendons in PSC Box Girder Bridge should be done in a systematic way. It is important to identify preventative maintenance activities that should be carried out in order to analyze the risk factors by type of representative tensions and to reduce risks in the long term. However, in the current maintenance system, various methodologies for investigating and repairing tensions have been studied, but it is difficult to investigate precisely tensions. Therefore, to apply the risk assessment for screening of tensions to the domestic PSC Box Bridge, we presented a risk matrix evaluation index that is consistent with the state assessment and maintenance system.

Suggested Shiny-Sigma method suitable for the shop floor (현장에 적합한 샤이니-시그마 기법 제안)

  • Kim, Kang Hee;Ree, Sang Bok
    • Journal of Korean Society for Quality Management
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    • v.45 no.2
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    • pp.227-246
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    • 2017
  • Purpose: This study proposes a Shiny-Sigma Methods that combines the advantages of Six Sigma method and Shainin method in order to solve field defect. Each technique has advantages and disadvantages. Methods: This study proposed Shiny-Sigma by combining Six Sigma has the logical advantage of the problem solving road map and Shiny has the merits of finding the root problem from the defective phenomenon. The Six Sigma method has the disadvantage that it is difficult to solve if the number of data is small, but the Shiny method has the advantage of finding the root cause with a small number of data. Results: As a result of applying Shiny-Sigma method to the field, it has advantages of solving the problem easily and quickly than the existing Six Sigma method. It does not require a lot of statistical knowledge, which helps field workers to use it. Based on these successes L Co. company has obtained the effect of improving the production quality by applying the Shiny-Sigma method. Conclusion: The Shiny-Sigma method proved to be suitable for the production site as a result of field application. It is suitable for field workers with low statistical knowledge and is suitable for field where data is difficult to obtain. This method is not a method to solve all the problems because there are problems that can be solved according to the field problems. We hope that this method will spread to many industrial sites and this method will have a great effect on the improvement of field production quality.

A Study on the Improvement of Plastic Boat Manufacturing Process Using TOC & Statistical Analysis (TOC와 통계적 분석에 의한 플라스틱보트 제조공정 개선에 관한 연구)

  • Yoon, Gun-Gu;Kim, Tae-Gu;Lee, Dong-Hyung
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.39 no.1
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    • pp.130-139
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    • 2016
  • The purpose of this paper is to analyze the problems and the sources of defective products and draw improvement plans in a small plastic boat manufacturing process using TOC (Theory Of Constraints) and statistical analysis. TOC is a methodology to present a scheme for optimization of production process by finding the CCR (Capacity Constraints Resource) in the organization or the all production process through the concentration improvement activity. In this paper, we found and reformed constraints and bottlenecks in plastic boat manufacturing process in the target company for less defect ratio and production cost by applying DBR (Drum, Buffer, Rope) scheduling. And we set the threshold values for the critical process variables using statistical analysis. The result can be summarized as follows. First, CCRs in inventory control, material mix, and oven setting were found and solutions were suggested by applying DBR method. Second, the logical thinking process was utilized to find core conflict factors and draw solutions. Third, to specify the solution plan, experiment data were statistically analyzed. Data were collected from the daily journal addressing the details of 96 products such as temperature, humidity, duration and temperature of heating process, rotation speed, duration time of cooling, and the temperature of removal process. Basic statistics and logistic regression analysis were conducted with the defection as the dependent variable. Finally, critical values for major processes were proposed based on the analysis. This paper has a practical importance in contribution to the quality level of the target company through theoretical approach, TOC, and statistical analysis. However, limited number of data might depreciate the significance of the analysis and therefore it will be interesting further research direction to specify the significant manufacturing conditions across different products and processes.

A Proposal for Optimizing Unit Modular System Process to Improve Efficiency in Off-site Manufacture, Transportation and On-site Installation (유닛 모듈러 공법의 효율성 확보를 위한 공장제작, 운반, 현장설치의 최적 공정 제안)

  • Lee, Kwang-Bok;Kim, Kyung-Rai;Shin, Dong-Woo;Cha, Hee-Sung
    • Korean Journal of Construction Engineering and Management
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    • v.12 no.6
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    • pp.14-21
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    • 2011
  • A unit modular system is a construction method which installs on site by manufacturing 50%~90% of the whole process in the factory. This method can minimize the process in the site and maximize the operation, which will reduce the duration and improve the overall quality. The recent paradigm of construction is to be sustainable building. Modular system can be regarded as a sustainable building construction method because it can reduce the amount of construction waste by recycling partial or whole part of overdue building be torn down. A unit modular system is the answer to cope with the increasing market of small size housings. A unit modular system is the most appropriate option at this point. This research proposes the standard operation and construction process of modular system, which enable to optimal system. A case study of reconstructing small-size housing was introduced to support this proposal. Finished unit modular is the reasonable way. However, 80% of complication rate of the modular is the most rational when a defect occurrence during delivery is considered.

A Case Study on Smart Plant and Monitoring System Implementation of Venture Company for Auto Parts (자동차부품 벤처기업 스마트공장 및 모니터링 시스템 구현 사례연구)

  • Han, Jae Hun;Lee, Deok Soo;Park, Roh Gook
    • Asia-Pacific Journal of Business Venturing and Entrepreneurship
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    • v.12 no.5
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    • pp.29-37
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    • 2017
  • In this study, real-time monitoring is carried out in the factory site for product quality control such as improvement of productivity through facility automation, improvement of product quality, improvement of factory environment, check of facility maintenance status and check of product defect, And to establish a smart factory for the purpose of protecting the personal environment of the worker. The company is an auto parts company located in the province. The main research content is development of automation and monitoring system of oil filter clipping necessary for smart factory. Smart factory oil filter clipping automation is divided into electric air parts, solenoid valve and other parts processing process. Smart factory quality inspection monitoring system is implemented by server PC and S / W, client software, Operator PC, operating program, and input terminal application. This research data is expected to be very useful data for the auto parts venture companies that are promoting smart factories.

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Unmanned Water Treatment System Based on Five Senses Technology to Cope with Overloading of Customized Smart Water Grid Machines (스마트워터그리드 맞춤형 기계과부하시 오감기술을 이용한 무인 수처리 시스템에 관한 연구)

  • Kim, Jae-Yeol;You, Kwan-Jong;Jung, Yoon-Soo;Ahn, Tae-Hyoung;Lee, Hak-Jae
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.2
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    • pp.69-80
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    • 2017
  • In or To use, manage, and preserve sustainable water resources for the current and future generations amid the threat of abnormal climate, it is necessary to establish a smart water grid system, the next-generation intelligent water management system. In this study, sensors, which make use of the five senses to watch, listen, and detect machine vibration, bearing temperature, machine operation sounds, current, voltage, and other symptoms that cannot be verified when the irrigation facilities are running, are used to establish various decision-making criteria appropriate to on-site situations. Based on such criteria, the unmanned conditions in the facilities were verified and analyzed. Existing technologies require on-site workers to check any defects caused by overloading of machines, which is the biggest constraining factor in the application of an unmanned control system for irrigation facilities. The new technology proposed in this study, on the other hand, allows for the unmanned analysis of the existence of machine vibration. This controls the decision-making process of any defect based on the analysis results, and necessary measures are taken automatically, resulting in improved reliability of the unmanned automation.

A Study on the Improvement of Intaglio Characters Recognition of Rubber Tires (고무타이어의 음각 문자 인식 향상에 관한 연구)

  • Yun, Hyeong-Jin;Park, Koo-Rack;Kim, Dong-Hyun
    • Journal of the Korea Convergence Society
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    • v.9 no.10
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    • pp.7-12
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    • 2018
  • In today's rapidly growing contemporary society, there is a tendency for demand to automate production processes by utilizing the vision system. In general, image recognition is mainly concerned with embossed characters such as license plates, and research on recognition of intaglio characters is very limited. Especially, intaglio characters, which are marked on rubber related products such as tire surfaces, have difficulty in recognizing characters or numbers through image because the difference in brightness with surrounding is not so large. In this paper, we propose a system to improve the recognition rate of characters marked on intaglio rubber products such as tire surfaces. Also, it can be applied flexibly according to the lighting environment. Through the proposed system, production and inventory management and defect detection can be processed quickly by applying to the production process of tire and rubber products.

A Study on the Transient State Characteristics of TFR-8 Cable caused by Over Current (과전류에 의한 TFR-8 케이블의 과도상태 특성에 관한 연구)

  • Kim, Byeong-Jo;Kim, Jae-Ho
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.29 no.1
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    • pp.57-63
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    • 2015
  • The incidence of fires caused by electrical factors has increased with the growth in domestic electrical consumption. According to the national fire data system of national emergency management agency, electrical fires accounted for 20% of all domestic fires in the last 10 years. Electrical fires are mainly caused by short circuit, leakage current, defect in an electrical equipment, over load, utility fault, etc. The fault current can be several times larger than the nominal current, thereby exceeding the rated current of cable. Consequently, the cable conductor, typically copper wire, heats up to a temperature that ignites surrounding combustibles. This paper describes the transient characteristics of the 0.6/1kV, TFR-8 cable have been investigated, and analyzed under the over current conditions for reduce the risk of electrical fire by experimental and FEM analysis. The experimental and FEM(Finite Element Method) analysis results of temperature and resistance variation according to the over current in copper wires were analyzed. The experimental results coincide well with the FEM analysis.

피구금자에 대한 권리보호적 측면에서의 도서관봉사

  • 홍명자
    • Journal of Korean Library and Information Science Society
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    • v.6
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    • pp.187-211
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    • 1979
  • Persons who are waiting for decision of the court concerning whether they are guilty or not after they are involved in the criminal case and detained in the special institution isolated from society, will desire to de found innocent and acquited or to be slightly punished. Inmates are the suspected persons and the accused persons who are detained in the correctional institution. They have the right to de assisted by lawyes in order to receive the favorable verdict in the court. However, the right of the poor and the ignorant, in reality, cannot be perfectly protected due to the imperfection and defect of the defense counsel system itself and its application. Therefore, as a means to guarantee the so-called access to the court, the fundamental constitutional right, the law libraries are established and the legal information services are provided to the inmates within the correctional institution in the advanced country such as the United States. In addition, the judicial precedent and the various kinds of professional organizations provide the managerial guide-lines for such libraries to enoughly collect materials and to provide the effective information services to the inmates. In order to furnish the management of the correctional institution of Korea with useful information, the legal information services, materials collected, and information service personnel of the law libraries within the correctional institution are minutely examined in this paper.

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Investigation of EVA Accelerated Degradation Test for Silicon Photovoltaic Modules

  • Kim, Jaeun;Rabelo, Matheus;Holz, Markus;Cho, Eun-Chel;Yi, Junsin
    • New & Renewable Energy
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    • v.17 no.2
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    • pp.24-31
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    • 2021
  • Renewable energy has become more popular with the increase in the use of solar power. Consequently, the disposal of defective and old solar panels is gradually increasing giving rise to a new problem. Furthermore, the efficiency and power output decreases with aging. Researchers worldwide are engaged in solving this problem by developing eco-module technologies that restore and reuse the solar panels according to the defect types rather than simple disposal. The eco-module technology not only solves the environmental problem, but also has economic advantages, such as extending the module life. Replacement of encapsulants contributes to a major portion of the module maintenance plan, as the degradation of encapsulants accounts for 60% of the problems found in modules over the past years. However, the current International Electrotechnical Commission (IEC) standard testing was designed for the commercialization of solar modules. As the problem caused by long-term use is not considered, this method is not suitable for the quality assurance evaluation of the eco-module. Therefore, to design a new accelerated test, this paper provides an overview of EVA degradation and comparison with the IEC and accelerated tests.