• Title/Summary/Keyword: Defect Depth

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냉연 강판의 미세 결함 검출 기술 (A Micro-defect Detection of Cold Rolled Steel)

  • 윤종필
    • 제어로봇시스템학회논문지
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    • 제22권4호
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    • pp.247-252
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    • 2016
  • In this paper, we propose a new defect detection technology for micro-defect on the surface of steel products. Due to depth and size of microscopic defect, slop of surface and vibration of strip, the conventional optical method cannot guarantee the detection performance. To solve the above-mentioned problems and increase signal to noise ratio, a novel retro-schlieren method that consists of retro reflector and knife edge is proposed. Moreover dual switching lighting method is also applied to distinguish uneven micro defects and surface noise. In proposed method, defective regions are represented by a black and white pattern. This pattern is detected by a defect detection algorithm with Gabor filter. Experimental results by simulator for sample defects of cold rolled steel show that the proposed method is effective.

자기 누설 신호의 측정을 이용한 배관의 결함 깊이 추정 (Defect depth estimation using magnetic flux leakage measurement for in-line inspection of pipelines)

  • 문재경;이승현;이인원;박관수;이민호
    • 센서학회지
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    • 제15권5호
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    • pp.328-333
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    • 2006
  • Magnetic Flux Leakage (MFL) methods are widely employed for the nondestructive evaluation (NDE) of gas pipelines. In the application of MFL pipeline inspection technology, corrosion anomalies are detected and identified via their leakage filed due to changes in wall thickness. The gas industry is keenly interested in automating the interpretation process, because a large amount of data to be analyzed is generated for in-line inspection. This paper presents a novel approach to the tasks of data segmentation, feature extraction and depth estimation from gas pipelines. Also, we will show that the proposed method successfully identifying artificial defects.

Analysis and Depth Estimation of Complex Defects on the Underground Gas Pipelines

  • Kim, Jong-Hwa;Kim, Min-Ho;Choi, Doo-Hyun
    • Journal of Magnetics
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    • 제18권2호
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    • pp.202-206
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    • 2013
  • In this paper, the MFL (magnetic flux leakage) signals of complex defects on the underground gas pipeline are analyzed and their depths are estimated. Since closely-located defects (complex defects) affect each other, accelerate the progress of defection, and are finally combined to one (cluster), it's meaningful to differentiate complex defects from single defects by analyzing their characteristics. Various types of complex defects are characterized and analyzed by defining the safety distance for interference. 26 artificial defects are carved on the pipeline simulation facility (PSF) to analyze the characteristics of complex defect and demonstrate the accuracy of the proposed complex defect estimation. The proposed method shows average length error of 5.8 mm, average width error of 15.55 mm, and average depth error of 8.59%, respectively.

위상배열 초음파 기법을 이용한 TOFD 검사에 관한 연구 (A Study on TOFD Inspection Using Phased Array Ultrasonic Technique)

  • 윤병식;김용식;이희종;이영호
    • 비파괴검사학회지
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    • 제25권4호
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    • pp.304-310
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    • 2005
  • 용접부 및 구조물에 발생된 결함의 깊이를 정밀하게 측정하기 위한 노력은 현재까지 계속되어 왔으며 앞으로도 계속되어야 할 연구분야중의 하나이다. TOFD 검사기법은 현재까지 결함의 깊이를 측정하기 위한 여러 가지 검사 방법중에 가장 정밀한 것으로 알려져 있다. 그러나 사용하는 초음파 굴절각에 따른 빔의 도달범위에 의하여 결함을 놓칠 우려가 있다. 본 여구에서는 일반적인 TOFD 기법대신 위상배열 초음파 기법을 이용한 TOFD 검사를 적용하여 두께가 두꺼운 검사대상에 대하여 결함의 검출능 및 깊이 측정결과를 비교하였다. 위상배열 초음파를 이용한 TOFD 검사를 사용함으로써 다양한 결함에 대하여 검출능 및 정확한 깊이 측정이 가능함을 실험적으로 확인하였다. 본 연구에서 개발된 위상배열 TOFD 기법은 발전설비의 압력용기와 같은 두꺼운 검사대상에 적용될 경우 검사 신뢰도 향상에 기여할 것으로 판단된다.

집중유도형 교류전위차법에 의한 강자성체 및 상자성체의 2차원 표면결함의 비파괴평가 (Nondestructive Evaluation of 2-Dimensional Surface Crack in Ferromagnetic Metal and Paramagnetic Metal by ICFPD Technique)

  • 김훈;장자철웅;정세희
    • 대한기계학회논문집
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    • 제19권5호
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    • pp.1202-1210
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    • 1995
  • Aiming at nondestructive evaluation of defect with high accuracy and resolution, ICFPD(Induced Current Focusing Potential Drop) technique was newly developed. This technique can be applied for locating and sizing of defects in components with not only simple shape such as plain surface but also more complex shape and geometry such as curved surface and dissimilar joing. This paper describes the principle of ICFPD technique and also the results of 2-dimensional surface crack in ferromagnetic metal(A508 Cl. III steel) and paramagnetic metal (pure aluminum and stainless 304 steel) measured by this technique. Results are that surface defects in each specimen are detected with the difference of potential drop, and potential drops are distributed a similar shape for each metal and each depth. The normalized potential drop ( $V_{\delta}$2/$^{t}$ / $V_{{\delta} 2}$$^{-1}$) max. in the vicinity of defect is varied with the depth of defect. Therefore, ICFPD technique can be used for the evaluation of defect not only in ferromagnetic metal but also in paramagnetic steel..

깊이 이미지를 이용한 타이어 표면 결함 검출 방법에 관한 연구 (A Study on Tire Surface Defect Detection Method Using Depth Image)

  • 김현석;고동범;이원곡;배유석
    • 정보처리학회논문지:소프트웨어 및 데이터공학
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    • 제11권5호
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    • pp.211-220
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    • 2022
  • 최근 4차 산업혁명으로 촉발된 스마트공장에 관한 연구가 활발히 진행되고 있다. 이에 따라 제조업에서는 강건한 성능의 딥러닝 기술을 바탕으로 생산성 향상과 품질 향상을 위해 다양한 연구를 진행 중이다. 본 논문은 타이어 제조공정의 육안검사 단계에서 타이어 표면 결함을 검출하는 방법에 관한 연구로서 3D 카메라를 통해 취득한 깊이 이미지를 이용한 타이어 표면 결함 검출 방법을 소개한다. 본 연구에서 다루는 타이어 표면 깊이 이미지는 타이어 표면의 얕은 깊이로 인해 발생되는 낮은 깊이 대비와 데이터 취득 환경으로 인해 기준 깊이 값의 차이가 발생하는 문제가 있다. 그리고 제조업의 특성상 검출 성능과 함께 실시간으로 처리될 수 있는 성능을 지닌 알고리즘이 요구된다. 따라서, 본 논문에서는 타이어 표면 결함 검출 알고리즘이 복잡한 알고리즘 파이프라인으로 구성되지 않도록 상대적으로 단순한 방법들을 통해 깊이 이미지를 정규화하는 방법을 연구하였으며 검출 성능과 속도를 모두 만족할 수 있는 딥러닝 방법인 YOLO V3를 이용하여 일반적인 정규화 방법과 본 논문에서 제안하는 정규화 방법의 비교 실험을 진행하였다. 실험의 결과로 본 논문에서 제안한 정규화 방법으로 mAP 0.5 기준 약 7% 성능이 향상된 것을 확인하였으며 본 논문에서 제시한 방법이 효과적임을 보였다.

골연하 결손부에서 조직유도재생술의 장기적 방사선학적 변화 관찰 (Long-term radiographic evaluation of GTR treatment in intrabony defect)

  • 최미혜;박진우;서조영;이재목
    • Journal of Periodontal and Implant Science
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    • 제37권2호
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    • pp.181-192
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    • 2007
  • Periodontal surgery as part of the treatment of periodontal disease is mainly performed 1) to gain access to diseased areas for adequate cleaning; 2) to achieve pocket reduction or elimination; and 3) to restore the periodontal tissues lost through the disease; i.e., a new attachment formation of periodontal regeneration. To accomplish the latter, often referred to as the ultimate goal of periodontal therapy, a number of surgical procedures have been advocated throughout the years. Clinical studies have demonstrated that considerable gain of clinical attachment and bone can be achieved following guided tissue regeneration (GTR) therapy of intrabony defects. The aim of this study was to analyse the radiographic bone changes 2-year after GTR using a bone graft material and nonresorbable membrane. Patients attending the department of periodontics of Kyungpook National University Hospital were studied. Patients had clinical and radiographic evidence of intrabony defect(s), 33 sites of 30 patients aged 32 to 56 (mean age 45.6) were treated by GTR with a bone graft material and nonresorbable membrane. Baseline and 2-year follow-up radiographs were collected and evaluated for this study. Radiographic assessment includes a bone fill, bone crest change, defect resolution, and % of defect resolution. Pre- and post-treatment differences between variables (maxilla and mandible, defect depth, defect angle, bone graft materials) using the paired t-test were examined. We observed $2.86{\pm}1,87mm$ of bone fill, $065{\pm}0.79mm$ of crestal resorption, $3.49{\pm}2.11mm$ of defect resolution, and $44.42{\pm}19.51%$ of percentage of defect resolution. Mandible, deeper initial defect depth, narrower initial defect angle showed greater bone fill, defect resolution, and % of defect resolution. But no difference was observed between xenograft and allograft. Outcome of GTR as a therapy of intrabony defect was better than other therapy, but herein, good oral hygiene maintenance as a anti-infective treatment and periodic recall check of patients are essential.

발뒤꿈치의 재건 시에 사용할 수 있는 다양한 피판술 (Various Modalities of Flap Surgery in Heel Pad Reconstruction)

  • 정연익;이동원;윤인식;나동균;이원재
    • Archives of Plastic Surgery
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    • 제38권4호
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    • pp.415-420
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    • 2011
  • Purpose: The reconstruction of a soft tissue defect of the heel pad can be challenging. One vital issue is the restoration of the ability of the heel to bear the load of the body weight. Many surgeons prefer to use local flaps or free tissue transfer rather than a skin graft. In this study, we evaluated the criteria for choosing a proper flap for heel pad reconstruction. Methods: In this study, 23 cases of heel pad reconstruction were performed by using the flap technique. The etiologies of the heel defects included pressure sores, trauma, or wide excision of a malignant tumor. During the operation, the location, size and depth of the heel pad defect determined which flap was chosen. When the defect size was relatively small and the defect depth was limited to the subcutaneous layer, a local flap was used. A free flap was selected when the defect was so large and deep that almost entire heel pad had to be replaced. Results: There was only one complication of poor graft acceptance, involving partial flap necrosis. This patient experienced complete recovery after debridement of the necrotic tissue and a split thickness skin graft. None of the other transferred tissues had complications. During the follow-up period, the patients were reported satisfactory with both aesthetic and functional results. Conclusion: The heel pad reconstructive method is determined by the size and soft-tissue requirements of the defect. The proper choice of the donor flap allows to achieve satisfactory surgical outcomes in aesthetic and functional viewpoints with fewer complications.

전단간섭계를 이용한 직관시험편의 결함 깊이 측정 (Defect Depth Measurement of Straight Pipe Specimen Using Shearography)

  • 장호섭;김경석
    • 비파괴검사학회지
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    • 제32권2호
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    • pp.170-176
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    • 2012
  • 원자력 산업에 있어서 파이프의 감육결함은 수명평가 및 안전평가에 막대한 손실을 발생 할 수 있다. 비파괴검사 기법을 이용하여 변형, 진동, 결함 평가를 수행하고 있지만, 넓은 면적의 결함을 평가하는 기법이 적으며, 시간이 오래 걸리는 단점이 있다. 원자력 발전소의 2차계통에서 주로 사용되는 탄소강 배관을 대상으로 내부에 인공 감육결함을 가공하고 두께를 서로 다르게 하여 제작하여 Shearography를 이용하여 감육결함부의 변형을 측정하였다. 또한 광 계측을 통하여 변형, 진동, 결함 평가뿐만 아니라 압력용기의 결함깊이를 정량적으로 평가하고자 한다. 본 논문은 전단간섭계를 이용하여 파이프의 내부 감육 결함을 측정하고, 압력에 따른 변형을 제시한 기법을 이용하여 정량적인 결함의 잉여두께를 평가하고자 한다. 변형량을 이용하여 잉여두께 예측결과 실제 결함깊이와 약 7%의 오차로 신뢰성을 확보하였으며, 압력에 따른 변형량과 잉여두께의 DB구축을 통하여 원전 배관의 감육부 건전성 평가에 활용될 수 있을 것이다. 따라서, 본 연구에서 제안하는 압력용기 결함깊이 측정법은 원자력배관의 감육결함 예측 및 건정성 평가 기술 개발 등 이론과 실험이 결함된 기초연구로서 압력용기의 안정성, 건전성, 보수성을 증진시킬 수 있는 기반확립에 기여할 것으로 기대한다.

수중강판의 결함 및 열화 검출을 위한 탄성파 유한요소 시뮬레이션 (Finite Element Simulation of Elastic Waves for Detecting Defects and Deteriorations in Underwater Steel Plates)

  • 우진호;나원배
    • 한국해양공학회지
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    • 제27권3호
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    • pp.61-66
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    • 2013
  • This paper presents the results of finite element simulations of elastic wave propagation in an underwater steel plate and the verification of a proposed method utilizing elastic wave-based damage detection. For the simulation and verification, we carried out the following procedures. First, three-dimensional finite element models were constructed using a general purpose finite element program. Second, two types of damages (mechanical defects and deteriorations) were applied to the underwater steel plate and three parameters (defect location, defect width, and depth) were considered to adjust the severity of the applied damages. Third, elastic waves were generated using the oblique incident method with a Gaussian tone burst, and the response signals were obtained at the receiving point for each defect or deterioration case. In addition, the received time domain signals were analyzed, particularly by measuring the magnitudes of the maximum amplitudes. Finally, the presence and severity of each type of damage were identified by the decreasing ratios of the maximum amplitudes. The results showed that the received signals for the models had the same global pattern with minor changes in the amplitudes and phases, and the decreasing ratio generally increased as the damage area increased. In addition, we found that the defect depth was more critical than the width in the decrease of the amplitude. This mainly occurred because the layout of the depth interfered with the elastic wave propagation in a more severe manner than the layout of the width. An inverse analysis showed that the proposed method is applicable for detecting mechanical defects and quantifying their severity.