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Reliability Estimation of High Voltage Ceramic Capacitor by Failure Analysis (고압 커패시터의 고장 분석을 통한 신뢰도 예측)

  • Yang, Seok-Jun;Kim, Jin-Woo;Shin, Seung-Woo;Lee, Hee-Jin;Shin, Seung-Hun;Ryu, Dong-Su;Chang, Seog-Weon
    • Journal of the Korean Society for Nondestructive Testing
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    • v.21 no.6
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    • pp.618-629
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    • 2001
  • This paper presents a result of failure analysis and reliability evaluation for high voltage ceramic capacitors. The failure modes and failure mechanisms were studied in two ways in order to estimate component life and failure rate. The causes of failure mechanisms for zero resistance phenomena under withstanding voltage test in high voltage ceramic capacitors molded by epoxy resin were studied by establishing an effective root cause failure analysis. Particular emphasis was placed on breakdown phenomena at the ceramic-epoxy interface. The validity of the results in this study was confirmed by the results of accelerated testing. Thermal cycling test for high voltage ceramic capacitor mounted on a magnetron were implemented. Delamination between ceramic and epoxy, which might cause electrical short in underlying circuitry, can occur during curing or thermal cycle. The results can be conveniently used to quickly identify defective lots, determine $B_{10}$ life estimation each lot at the level of inspection, and detect major changes in the vendors processes. Also, the condition for dielectric breakdown was investigated for the estimation of failure rate with load-strength interference model.

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A study on the erosive wear of spray tip nozzle by epoxy primer paint impingement and the spraying characteristics (에폭시 프라이머 도료의 에어리스 스프레이 분사 시간에 따른 팁 노즐 침식마모경향과 분사특성 연구)

  • Kim, Jinuk;Cho, Yeon-Ho;Cheon, Je-Il;Han, Myoung-Soo
    • Corrosion Science and Technology
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    • v.14 no.2
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    • pp.59-63
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    • 2015
  • Airless spray which is widely used for painting to ship blocks and hull sides is the coating method for attaching atomized paint material to the substrate using spray tip nozzle with compressed air. When the paint material which has high solid contents such as epoxy primer paint is atomized by passing through spray tip nozzle with high pressure, the nozzle composed of tungsten carbide(WC) undergoes the erosive wear, leading to widening of nozzle hole. The deformation of nozzle hole induces improper spray pattern and coating failures such as finger pattern and sagging because the conditions of spray pump pressure and paint flow rate for developing full spray pattern are changed. In this study, an appropriate replacement cycle of spray tip was predicted by measuring the erosive wear tendency as increasing the spraying time of epoxy primer paint.

The development of a wear resistant hard-metal tappet in diesel engines

  • Shim, D.S.;Song, K.C.;Kim, K.W.;Cho, J.W.
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.401-402
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    • 2002
  • Diesel engines have many sliding parts with solid body contact. For example, a piston-ring and a cylinder bore, a valve and a valve-seat, a cam and a valve tappet. These parts have a severe wear problem. during engine life times. During these times, the valve tappet has abnormal wear such as scuffing and pitting due to a high hertzian contact stress between the cam and the tappet. Excessive wear problems frequently occur to both the cam and the tappet. To solve these problems, we developed an advanced wear resistant tappet. The developed tappet consisted of a hard-metal wear part and a steel body. To increase a bonding strength, those two parts, were directly bonded to each other. Also to decrease a bonding temperature, we developed the composition of Ni-binder materials in the hard metal. To estimate the wear characteristics of the newly developed tappet, we performed wear tests and engine dynamo tests in order to compare them with a conventional Fe-base tappet. As a result, the newly developed tappet has better wear characteristics than those of the conventional tappet. In addition, we performed a 100,000km field-test, and the newly developed tappet showed much improved wear resistance.

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A Standard Application Study on Containership Cargo Hatch Cover Plastic Bearing Pad (Container선 Cargo Hatch Cover Plastic Bearing Pad 적용기준 연구)

  • Oh, Hoon-Taek;Ko, Jae-Cheol;Kang, Keun-Hyeog;Ban, Geong-Do
    • Special Issue of the Society of Naval Architects of Korea
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    • 2009.09a
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    • pp.1-5
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    • 2009
  • Recent growth in global economic situation has led dramatic increase in new buildings of large containerships. These increased new building orders have brought keen concerns of developing and improving the quality of design and increasing the productivity of the vessel in order to satisfy the ship Owner's various requirements. For the increment of productivity and quality of containership, the plastic type bearing pad of cargo hatch cover has been investigated intensively for years with the supplier of cargo hatch cover. The result of investigation showed that there are numbers of advantages for the Owner and Builder over the existing bronze bearing pads which are better corrosion resistance long life time, low friction coefficient, easy maintenance, easy installation, better production lead time and low maintenance cost.

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Sensitivity study for important parameters of VIV fatigue evaluation of SCR

  • Lee, Sung-Je;Kang, Chanhoe;Jang, Changhwan;Park, Sung-Gun
    • Journal of Advanced Research in Ocean Engineering
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    • v.3 no.2
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    • pp.66-74
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    • 2017
  • Since risers have to be operated without being replaced during the design life time after installation, fatigue evaluation as well as strength analysis should be performed. The fatigue life of the riser is known to be dominantly influenced by wave loading and vortex induced vibration (VIV) phenomena. The fatigue life evaluation method and the behavior characteristics of the riser by the wave have been done a lot. Even though the VIV is an important source of fatigue damage for SCR, the evaluation method and behavior characteristics by VIV have not been studied relatively. Most of the S / W for calculating VIV fatigue are a semi-empirical model based on various theoretical models and experiments. For better understanding of VIV response, it is necessary to investigate the effect of parameters which affects the analysis result. This paper summarizes the results of parametric study performed to enhance the understanding of relationship between each parameter and fatigue analysis result.

Acoustic Study of light weight insulation system on Dash using SEA technique (SEA 기법을 이용한 저중량 대시판넬 흡,차음재 성능에 대한 연구)

  • Lim, Hyo-Suk;Park, Kwang-Seo;Kim, Young-Ho;Kim, In-Dong
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.05a
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    • pp.51-55
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    • 2007
  • In this paper Statistical Energy Analysis has been considered to predict high frequency air borne interior noise. Dash panel Insulation is major part to reduce engine excitation noise. Transmission loss and absorption coefficient are considered to predict dash insulation performance. Transmission lose is derived from coupling loss factor and absorption coefficient is derived from internal damping loss factor. Material Biot properties were used to calculate each loss factors. Insulation geometry thickness distribution was hard to measure, so FeGate software was used to calculate thickness map from CAD drawing. Each predicted transmission losses between conventional insulation and light weight insulation were compared with SEA. Transmission loss measurement was performed to validate each prediction result, and it showed good correlation between prediction and measurement. Finally interior noise prediction was performed and result showed light weight insulation system can reduce 40% weight to keep similar performance with conventional insulation system, even though light weigh insulation system has lower sound transmission loss and higher absorption coefficient than conventional system.

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A New Approach to Robustly Exchange Models in Heterogeneous CAD/CAE Environment and its Application

  • Kim, In-Il;Jang, Young-Heuy;Suh, Heung-Won;Han, Seong-Hwan
    • Journal of Ship and Ocean Technology
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    • v.10 no.2
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    • pp.11-23
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    • 2006
  • The model exchange from CAD system to CAE system in valid and effective manner is the major issue of automatic analysis modelling of ship structure. However, model exchange approaches based on the neutral CAD file have resulted in invalid model exchange that could not properly reflect the characteristics of CAD model and CAE model of ship structure. This paper presents the new approach of n-to-n mapping to exchange ship structure model in heterogeneous CAD/CAE environments. In this study, the common model called 'unified ship model for analysis' to directly extract proper information from different CAD systems for ship structural analysis is proposed. Moreover, a command language based model interfacing technique to construct an idealized model for analysis job is also proposed. The proposed approach has been actually implemented in DSME CAD/CAE environment of ship structure such as TRIBON system, PATRAN system and FLUENT system. The applicability and effectiveness of the proposed approach was verified by applying it to the real analysis project for fore-body of ship and block lifting. This application results show that the proposed approach can be effectively used for heterogeneous CAD/CAE environment.

A Case Study on Caisson Foundation Grouting in Geo-Ga Bridge (거가대교 케이슨기초 그라우트 충전 사례연구)

  • Bae, Kyung-Tae;Cha, Kyung-Seob;Kim, Young-Jin;Park, Chung-Whan;Jeong, Gyeong-Hwan
    • Proceedings of the Korean Geotechical Society Conference
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    • 2010.03a
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    • pp.1046-1050
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    • 2010
  • During construction of a sea-crossing bridge grouting was used to fill densely the space between the bottom of caisson and the ground. This grout mixture was mixed with an anti-washout admixture after locating accurately the pre-cast caisson on three concrete landing pads. This method differs significantly from the costly conventional method, for bridge foundations offshore, where concrete is placed in situ after excavating inside of a temporary concrete coffering wall. To verify the grouting method in advance, the full-scale field tests were performed twice on land. After identifying the fluidity of the grout material to be filled, finding some possible problems with the main construction and revising the original design, the main construction has been continuing successfully with 20 caissons completed to date. The purpose of this paper is to introduce for the first time in Korea the grouting method including the automatic and the manual monitoring system based on the main construction of the caisson foundation.

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Experimental and analytical study on hydroelastic vibration of tank (선박내 접수탱크 진동에 대한 실험/이론적 연구)

  • Kim, Kuk-Su;Cho, H.D.;Kong, Y.M.;Heo, J.H.
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2008.04a
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    • pp.96-100
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    • 2008
  • In this paper, a experimental and theoretical study is carried out on the hydroelastic vibration for a rectangular bottom and side plate of tank. It is assumed that the tank wall is clamped along the plate edges. The fluid velocity potential is used for the simulation of fluid domain and to obtain the added mass due to plate vibration. It is assumed that the fluid is imcompressible and inviscid. Assumed mode method is utilized to the plate model and hydrodynamic force is obtained by the proposed approach. The coupled natural frequencies are obtained from the relationship between kinetic energies of a wall including fluid and the potential energy of the wall. The theoretical result is compared with the three-dimensional finite element method. In order to verify the result, modal test was carried out for bottom/side plate of tank model by using impact hammer. It was found the fundamental natural frequency of bottom plate is lower than that of side plate of tank and theoretical result was in good agreement with that of commercial three-dimensional finite element program.

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Optimum Binder Ratio of Mass Concrete for LNG Tank (LNG저장시설 적용을 위한 매스콘크리트 최적 결합재 혼입율 검토)

  • Kim, Young-Jin;Park, Sang-Jun;Kim, Kyoung-Min;Lee, Eui-Bae
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.1 no.3
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    • pp.240-245
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    • 2013
  • The optimum binder ratio of the low heat mass concrete for LNG tank was evaluated in the present study. Three types of binder such as OPC I, ground granulated blast-furnace slag powder were mixed and were used. Also fine particle cement and activator were used to raise an early age strength development and ground limestone was used to reduce the cost. As a result of the study, mix ratio II (30:30:40) was suitable for Bottom Center and mix ratio III(40:30:30) was suitable for Roof based on compressive strength and semi-adiabatic temperature.