• Title/Summary/Keyword: DURABILITY

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COMPUTATIONAL DURABILITY PREDICTION OF BODY STRUCTURES IN PROTOTYPE VEHICLES

  • Kim, H.-S.;Yim, H.-J.;Kim, C.-B.
    • International Journal of Automotive Technology
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    • v.3 no.4
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    • pp.129-135
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    • 2002
  • Durability estimation of a prototype vehicle has traditionally relied heavily on accelerated durability tests using predefined proving grounds or rig tests using a road simulator. By use of those tests, it is very difficult to predict durability failures in actual service environments. This motivated the development of an integrated CAE (Computer Aided Engineering) methodology for the durability estimation of a prototype vehicle in actual service environments. Since expensive computational costs such as computation time and hardware resources are required for a full vehicle simulation in those environments with a very long span of event time, the conventional CAE methodologies have little feasibility. An efficient computational methodology for durability estimations is applied with theoretical developments. The effectiveness of the proposed methodology is shown by the comparison of results of the typical actual service environment such as the city mode with those of the typical accelerated durability test over the Belgian road.

Development of Durability Design System for Concrete Structures (콘크리트 구조물의 내구성 설계시스템 개발)

  • 변근주;권성준;송하원
    • Proceedings of the Korea Concrete Institute Conference
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    • 1998.10c
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    • pp.161-166
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    • 1998
  • The concrete structures designed and constructed by conventional design concept based on structural performance consideration show sometimes serious durability problem when the structures are exposed to aggressive environment. Because present design system focuses on the structure safety and considers durability indirectly by the concrete mix design and cover depth, the durability of concrete structure cannot be ensured. As the first step to develope the durability design for concrete structure, durability index which represents internal concrete resistance and environment index which represents external environmental exposure are derived quantitatively. In the next step, the durability design system is developed by checking durability limit state with computed two indexes under service life condition by considering of the reliability of structure. Finally, the proposed system is verified with a model problem.

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Durability Evaluation of Platform Safety Step System (승강장 안전발판 시스템의 내구성 평가)

  • Park, Min Heung;Kwak, Hee Man;Kim, Min Ho
    • Journal of Applied Reliability
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    • v.16 no.2
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    • pp.125-133
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    • 2016
  • Purpose: The purpose of this study is to evaluate durability of platform safety step system in railway. Method: We performed finite element analysis & durability analysis of platform safety step system with VPD (Virtual Product Development) techniques and examined the durability standard & qualification life through the rig test during no failure test time in reliability qualification test. We continued to test 1 million cycles in KRS (Korea Railway Standard) for system's robust design performance. Result: FEM analysis results are 14.9MPa & 14.7MPa of pin-joint, pivot and durability analysis result is above 1 million cycles. we calculated theoretically no failure test time 855,000 cycles and through the 1 million cycles durability rig test in KRS standard we confirmed product quality. Conclusion: This platform safety step system was designed very safe in terms of a mechanical strength & durability.

Development of Durability Estimation and Design Systems of Worm Gears (웜기어의 강도평가 및 설계시스템 개발에 관한 연구)

  • 정태형;백재협
    • Transactions of the Korean Society of Automotive Engineers
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    • v.5 no.1
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    • pp.207-216
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    • 1997
  • We developed the durability estimation and design systems to minimize the volume, considering the durability, efficiency, and design requirements of worm gears. That is, we consider each kind of factors affecting on durability on the basis of AGMA Standard for the cylindrical and double-enveloping worm gears. We also estimate input power on the basis of wear and durability, bending strength and deflection of worm shaft, and we developed the durability estimation and design systems of power transmission worm gears introducing the optimal design method on the personal computer to be easily used in field. Also, we developed a method which converts the design variables obtained from the optimal design method to integer values(number of worm threads, number of worm threads, number of worm wheel teeth, etc.,) to be used in real design and production. The developed durability estimation and design method can be easily applied to the design of worm gears used as power transmission devices in machineries and is expected to be used for weight minimization of worm gear unit.

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An Experimental Study about Characteristics of Penetrating Surface Protection Materials to Promote Concrete Structure Durability (콘크리트 구조체 내구성 향상을 위한 침투성 표면 보호재의 특성에 관한 실험적 연구)

  • Lee Jeoung-Yun;Cho Byoung-Young;Kim Young-Keun;Oh Sang-Keun
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2005.11a
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    • pp.93-96
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    • 2005
  • Concrete has been considered as a semi-permanent structural material, because its excellent durability. Recently, durability decline of concrete construction by environmental pollution is becoming social problem. The durability of high durable structure is declined by carbonate, chloride permeation and deterioration of waterproof performance, etc. This study of penetrating surface protection materials evaluated about carbonation, chloride permeation, waterproof performance, and durability of abrasion, etc. It is profitable in durability that spread penetrating surface protection materials

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Analysis on Durability Performance of Spot Welding by the Status of Over-Slam Bumper in Hood System (후드 오버슬램범퍼 조립 상태에 따른 점용접의 내구성능 영향 분석)

  • Lee, Hyuk
    • Journal of Applied Reliability
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    • v.17 no.4
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    • pp.273-279
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    • 2017
  • Purpose: Recently, Issues on security for vehicles are getting increased all around the world. Especially, hood panel needs to be thinner for the protection of pedestrians. But thinner panel makes durability get worse. So, it is needed to satisfy both of them. Methods: Durability effectiveness will be studied because properties and assembly allowance of over-slam bumper mostly affects durability of hood panel. Overlap of over-slam bumper can be made in production line and it can affect durability of spot welding in hood inner panel. Daguchi method is used to catch the condition in which load gets smaller and location, hardness and quantity of overlap are selected to be factors. Durability effectiveness is analyzed with the factors. Result: the mechanism that affects on spot welding is identified. The test was conducted in both open/close and driving condition and the relation between both conditions is analyzed. Conclusion: The test contributed to durability of hood panel with optimization of over-slam bumper.

Enhancement of Membrane Durability in PEMFC by Fucoidan and Tannic Acid (후코이단과 탄닌산에 의한 PEMFC 고분자막의 내구성 향상)

  • Mihwa Lee;Sohyeong Oh;Cheun-Ho Chu;Young-Sook Kim;Il-Chai Na;Kwonpil Park
    • Korean Chemical Engineering Research
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    • v.61 no.1
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    • pp.45-51
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    • 2023
  • In order to improve the durability of the PEMFC(Proton Exchange Membrane Fuel Cells) polymer membrane, a radical scavenger and a support are used. In this study, the durability of membranes containing fucoidan extracted from seaweeds and tannic acid serving as a crosslinking agent is evaluated to improve chemical and physical durability. Physical durability is evaluated by measuring tensile strength, and chemical durability is measured by Fenton experiment. Membrane and electrode assembly (MEA) is prepared and mechanical and chemical durability are measured through accelerated durability evaluation in the cell. The tensile strength measurement showed that fucoidan and tannic acid can improve the mechanical durability of the membrane by improving the strain rate and yield strength. It is shown in Fenton experiment that fucoidan acts as a radical scavenger. As a result of the accelerated durability test in the unit cell, fucoidan improved both chemical and mechanical durability, increasing the accelerated durability evaluation time by 38.1% compared to the additive-free membrane. When tannic acid is added, the durability of the polymer membrane is improved by 13.9% by improving the mechanical durability.

Development of Strength and Durability Estimation System for Power Transmission Cylindrical Gears (원통치차의 강도평가 시스템 개발연구)

  • 정태형;변준형
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.1
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    • pp.112-119
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    • 1993
  • A strength and durability estimation system of involute cylindrical gears which are commonly used as power transmission devices is developed on the personal computer, which analyzed and/or evaluates the gear design and the service performance at the point of view of strength and durability. The typical considerations are the bending strength and the sunface durability, and the strength and durability estimations are carried out using the reliable standards of AGMA&ISO. In addition, the finite element analysis (FEM) of tooth bending stress is conducted in order to compare the real maximum stress with the estimaed bending stress by the standard. Therefore, the system is built so that the variables or factors considered differently in those standards and the strength & durability are appraised seperately by each method, and a series of the estimation processes is integrated into the system can be used in the initial design at the view point of strength and durability. And it is useful to the purpose of the trouble-shooting of gear system and the purpose of introducing the methods for maintaining design strength in service, with appraising the strength and durability after design or with appraising the influencing factors, as a whole. Therefore, this strength and durability estimation system can help the aim of automatic design of cylindrical gears.

A Study of the Design Criterion of a Steel Pulley for an Automobile (자동차용 강재 풀리의 설계 기준에 대한 연구)

  • Hwang B.C.;Jang J.D.;Joo I.S.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.71-74
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    • 2005
  • More than five pulleys are used in an automobile, such as crankshaft, water pump, air-con compressor, fan and power steering pump pulley. These pulleys are parts that need durability until retiring a car. But there is no design criterion for durability, so pulleys are designed by the experience of designer and trial and error. So, in this study, we carried out stress analysis at durability test condition and compared analysis results to durability test results. It is found that the design criterion for durability is defined as a safety factor and a safety factor is different according to the distance between the center line of v-grooves and the mating surface.

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Reliability-based Model of Durability Failure for Harbor Concrete Structure (항만 콘크리트 구조물의 내구성 파괴확률 예측을 위한 신뢰성 모델)

  • Han, Sang-Hun;Park, Woo-Sun
    • Proceedings of the Korea Concrete Institute Conference
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    • 2005.11a
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    • pp.471-474
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    • 2005
  • Reliability-based durability model was developed to consider the uncertainty of analysis variables in durability model for harbor concrete structures. The durability analysis program based on Finite Element Method (FEM) was modified adopting the reliability concept to estimate the probability of durability failure. Water-cement ratio in the durability analysis is the most important factor influencing chloride diffusion coefficient, evaporable water, etc. The probability distribution of water-cement ratio was calculated converting standard deviations of compressive strength in Concrete Standard Code to those of water-cement ratio. Based on the Monte Carlo Simulation, the probabilities of penetration depth and durability failure were calculated.

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