• Journal of the Korea Academia-Industrial cooperation Society
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• v.11 no.5
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• pp.1552-1557
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• 2010

The cylindrical gear in power window motor assembly is important to doors of automobile. This study is performed for the purpose of getting a manufacturing technique instead of large quantities import and six-cavity mold production. This multi-cavity cylindrical gear is produced under five procedures. The first, mold design of mass-production, the second, making a CAE model for mass-production, the third, manufacturing of sample mold, the fourth, trying-out and measuring of 3 dimensional design, the fifth, acquisition of data analysis and mold modification. Among them, analysis of mass-production using CAE, designing and manufacturing of multi-cavity are successfully performed. In the results, it is concluded that the mold for one gate and eight-cavity based on hot-runner is suitable for making a cylindrical gear.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.11 no.6
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• pp.45-51
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• 2002

The existing methods to split overall gear ratio of the cylindrical multi-stage gear train have their own limitations to be used in practical design and are also problematic to be implemented in a formalized algerian. This paper proposes two types of new methods to find gear ratios best approximating the overall gear ratio. The proposed methods are quite general to be applied to the gear train having any number of stages, and offer a considerably good result in a very short time. The first method uses the random search method and the second one is based on the simulated annealing algorithm. The proposed algorithms are expected to be very useful not only as an independent program to split overall gear ratio, but also as a desist sub-module for the integrated desist system of multi-stage gear drives.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.13 no.2
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• pp.100-107
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• 2014

Currently, there are many power transmission devices, including gears, friction wheels, chains, and belts. Because the power transmission of gears is most certainin these devices, gears are widely used in different power transmission fields and environments. In accordance with the gear shape, gears can be classified as cylindrical gears and conical gears. A cylindrical gear, which provides a means of power transmission under parallel axis and skewed axis conditions, contains a spur gear, a helical gear and a worm gear. A conical gear, which can be used on a skewed axis as well as parallel and crossed axes, includes a bevel gear(e.g., straight bevel, spiral bevel, hypoid gear) and a conical involute gear(or a bevel oid gear). In this paper, a conical involute gear which utilizes the fabrication method of other involute gears such as spur and helical gears using a CNC hobbing machine is discussed.

• Transactions of the Korean Society for Noise and Vibration Engineering
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• v.27 no.1
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• pp.36-42
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• 2017

Helical gear excitation is transmitted to a gearbox through the shafts and bearings and the vibration of the gearbox radiates the noise in the air. Therefore gearbox modeling is essential to evaluate the gear noise. This work deals with vibration and acoustic analysis of a cylindrical shell-type gearbox with/without holes excited by helical gears and focuses on the development of the simple gearbox model. To do so, helical gears and bearing forces are calculated. Gearbox with/without holes is modeled by the aluminum end plates and PMMA cylindrical shell body. The vibration mode and the forced harmonic response were calculated by the commercial FE software and the end plate of the gearbox is more contributed to vibration than the body. Acoustic analysis was also conducted by the commercial acoustic software and a cylindrical shell type gearbox with/without holes has the similar vibro-acoustic characteristics.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.24 no.11
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• pp.2713-2722
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• 2000

When designing a gear drive, designers should specify tolerances reasonably considering accuracy, cost, and manufacturing capability. In field design, however, designers mostly assign adequate tolerance without correlations between parts and assembly, resulting in iterative design dependent on experts know-how. In order to resolve this, the tolerance design system for a cylindrical gear drive is developed both to support tolerance design automation and to synthesize design processes of part and assembly tolerances. In this research, part tolerances are designed with the databases constructed by ISO, Ks, JIS and bearing catalogue, Assemble tolerance, that is, backlash tolerance is designed by synthesizing part design tolerances stochastically using the formulated assembly relations. This system can include part tolerance and fitting accuracy of shaft adn bearing in practical design. In addition, this system provides field-designers with a synthetic guideline for tolerance design of a gear drive.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.11 no.1
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• pp.46-49
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• 2012

Gears are reliable and efficient power transmission elements. They have been widely used in all kinds of machinery. Nowadays, resource conservation energy conservation environmental improvements from the request of the compact, light weight, high efficiency, low cost Higher efficiency is required. Tooth root and bottom profiles of cylindrical gears affect bending fatigue life, but they are hard to measure with conventional gear measuring machine(GMM), because GMM is normally customized to measure only gear working flanks. The authors try to develop a new type of GMM by installing an extra 3D scanning probe and control software to measure tooth root and bottom profiles. First, in order to measure in various directions, a 3D scanning probe has been attached to the GMM developed. Next, calibration algorithm has been developed. Deviations of the calibration results are measured and it is found that systematic error must be caused by heat from driving motors. A new alternative GMM with driving motors generating less heat was designed and two GMMs are compared. Finally, 3 Dimension measurement of tooth root and bottom profiles of cylindrical gears is described.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.23 no.7 s.166
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• pp.1238-1244
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• 1999

Using a cylindrical worm gear under the actual condition of static loading, tooth fillet strains and transmission errors have been measured. The maximum strain occurs on the filet region of the center of the 1st mating tooth. Tooth fillet strain changes most sensitively according to the variations of the center distance and recess side eccentricity than the access side eccentricity. Even the no-backlash worm gear shows the transmission errors.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.25 no.1
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• pp.39-46
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• 2001

When designing a gear, designers determine basic dimensions of a gear with transmitted power considering strength, interference and so on. But, designers can not easily obtain the tooth profile generated by dimensions as well as the geometry of generating hob for cutting the tooth profile. In order to resolve these problems, an automatic design system creating not only the solid model of a gear but also that of the generating hob using the design parameters of dimensions is developed. Through the developed system, designers system, designers can improve the efficiency of design and satisfy the variable requirements of design as well. In this research, the three-dimensional solid models for spur and helical gears are generated considering the design parameters. Besides, those for generating hob regarding the design parameters of hob is created automatically. The system is developed by using Visual Basic and its three-dimensional geometric modeling module is constructed by using SolidWorks.

• Tribology and Lubricants
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• v.34 no.6
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• pp.325-331
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• 2018

Automobiles and systems requiring high gear ratios and high power densities generally use worm gears. In particular, as worm gears have a small volume and self-locking function, home appliances such as refrigerators and washers consist of worm gears. We can classify worm gears into cylindrical worms and rectangular worms. According to the AGMA standard, there are four types of cylindrical worms, ZA, ZN, ZK and ZI, depending on the machining of the worm shaft. It is preferable to use a ZI-type worm shaft, which is a combination of a worm wheel having an involute helical tooth surface and a conjugate tooth surface. However, in many cases, industries mostly use ZK, ZN, and ZA worm shafts because of the ease of processing. This paper presents numerical approaches to produce ZI and ZA worm surfaces and worm wheel. For the analysis of the transmission error of a worm gear system, this study (1) generates surface profile functions of ZI profile worm gear and worm shaft based on the common rack theory, (2) adopts the Newton-Raphson method for the analysis of the gear surface contact condition, and (3) presents and compares the corresponding transmission errors of ZI and ZA worm gears.

• Transactions of the Korean Society of Mechanical Engineers
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• v.17 no.1
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• pp.112-119
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• 1993

A strength and durability estimation system of involute cylindrical gears which are commonly used as power transmission devices is developed on the personal computer, which analyzed and/or evaluates the gear design and the service performance at the point of view of strength and durability. The typical considerations are the bending strength and the sunface durability, and the strength and durability estimations are carried out using the reliable standards of AGMA&ISO. In addition, the finite element analysis (FEM) of tooth bending stress is conducted in order to compare the real maximum stress with the estimaed bending stress by the standard. Therefore, the system is built so that the variables or factors considered differently in those standards and the strength & durability are appraised seperately by each method, and a series of the estimation processes is integrated into the system can be used in the initial design at the view point of strength and durability. And it is useful to the purpose of the trouble-shooting of gear system and the purpose of introducing the methods for maintaining design strength in service, with appraising the strength and durability after design or with appraising the influencing factors, as a whole. Therefore, this strength and durability estimation system can help the aim of automatic design of cylindrical gears.