• Title/Summary/Keyword: Cutting rate.

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Monitoring Machining Conditions by Analyzing Cutting-Force Vibration (절삭력 진동 분석에 의한 가공조건 모니터링)

  • Piao, Chunguang;Kim, Ju Wan;Kim, Jin Oh;Shin, Yoan
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.9
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    • pp.839-849
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    • 2015
  • This paper deals with an experimental technique for monitoring machining conditions by analyzing cutting-force vibration measured at a milling machine. This technique is based on the relationship of the cutting-force vibrations with the feed rate and cutting depth as reported earlier. The measurement system consists of dynamic force transducers and a signal amplifier. The analysis system includes an oscilloscope and a computer with a LabVIEW program. Experiments were carried out at various feed rates and cutting depths, while the rotating speed was kept constant. The magnitude of the cutting force vibration component corresponding to the number of cutting edges multiplied by the frequency of rotation was linearly correlated with the machining conditions. When one condition of machining is known, another condition can be identified by analyzing the cutting-force vibration.

Performance analysis of sand abrasives for economical rock cutting using waterjet (경제적인 워터젯 암반절삭을 위한 모래 연마재 성능 분석)

  • Oh, Tae-Min;Park, Dong-Yeup;Kong, Tae-Hyun
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.21 no.6
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    • pp.763-778
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    • 2019
  • Abrasive waterjet cutting technology has been used for rock excavation of tunnels and underground structures due to various advantages. In order to cut rocks by using the abrasive waterjet system, abrasive is essential to enhance impact energies for fracturing the target rock. Since garnet abrasives are not produced in Korea, alternative abrasives, instead of garnets, are needed to achieve the economical waterjet cutting. This study is to analyze cutting performance for rocks with sandy particles as alternative abrasive. Cutting tests were carried out on granite specimens at the constant waterjet energy (e.g., water pressure or water flow rate). The five kinds of sands, sampled by construction fields and natural sites, were prepared to perform the experimental tests. When sea sand was used as an alternative abrasive, cutting performance was secured to be 60~70% compared to the commercial garnet abrasive. Thus, it is expected that sand abrasives can be applied on the waterjet cutting process for the economical excavation construction.

A review of the effects of rock properties on waterjet rock cutting performance (암석물성이 워터젯 암석절삭 성능에 미치는 영향고찰)

  • Oh, Tae-Min;Park, Eui-Seob;Cheon, Dae-Sung;Cho, Gye-Chun;Joo, Gun-Wook
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.17 no.5
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    • pp.533-551
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    • 2015
  • The rock fracturing during waterjet cutting is very complicated because rock is inhomogeneous and anisotropic, compared with artificial materials (e.g., metal or glass). Thus, it is very important to verify the effects of rock properties on waterjet rock cutting performance. Properties affecting the rock cutting efficiency have been variously described in the literature, depending on the experimental conditions (e.g., water pressure, abrasive feed rate, or standoff distance) and rock-types studied. In this study, a rock-property-related literature review was performed to determine the key properties important for waterjet rock cutting. Porosity, uniaxial compressive strength, and hardness of the rock were determined to be the key properties affecting waterjet rock cutting. The results of this analysis can provide the basic knowledge to determine the cutting efficiency of waterjet rock cutting technology for rock excavation-related construction.

Variation of abrasive feed rate with abrasive injection waterjet system process parameters (연마재 투입형 워터젯 시스템의 공정 변수에 따른 연마재 투입량 변화)

  • Joo, Gun-Wook;Oh, Tae-Min;Kim, Hak-Sung;Cho, Gye-Chun
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.17 no.2
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    • pp.141-151
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    • 2015
  • A new rock excavation method using an abrasive injection waterjet system has been developed to enhance the efficiency and reduce the vibration of tunnel excavation. The abrasive feed rate is an important factor for the cutting performance and the economical efficiency of waterjet-based excavation. In this study, various experiments were performed to explore the effects of major process parameters for both the abrasive feed rate and the suction pressure occurring inside the mixing chamber when the abrasives are inhaled. Experimental results reveal that the abrasive feed rate is affected by geometry parameters (abrasive pipe height, length, and tortuosity), abrasive parameters (abrasive particle size), and jet energy parameters (water pressure and water flow rate). In addition, the relation between the cutting performance and the abrasive feed rate was discussed on the basis of the results of an experimental study. The cutting performance can be maximized when the abrasive feed rate is controlled appropriately via careful management of major process parameters.

Study on the Propagation of Vitex rotundifolia for Establishment of Natural Aromatic Resources (향료자원 조성을 위한 순비기나무의 증식에 관한 연구)

  • 김계환;박종민
    • Journal of Korea Foresty Energy
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    • v.23 no.1
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    • pp.26-37
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    • 2004
  • This study was to investigate the rational propagation of the Vitex rotundifolia, which is distributed as a community naturally at coastal area in Korea. The germination rate of ordinary temperature stored fruits was the highest with 67%. In the matter of the number of seedlings per fruit, 1 seed germinated fruit was the most with 40.3 % and the mean was 1.4 seedlings per fruit. The best rooting rate of both greenwood and hardwood cutting was 96.7% in the case of cuttings soaked in IBA 2500ppm for 1 minute on the Compost+Sand bed-soils. Generally the root development of cuttings was higher in the high IBA concentration with soaking in a moment than in the low IBA concentration with soaking in long time, and bed-soils mixed with sands and composts. And in the rooting rate, greenwood cutting was better about 10% than hardwood cutting of Vitex rotundifolia.

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The Growth and Nutrient Removal Efficiency of Hydrophytes at an Artificial Vegetation Island, Lake Paldang (팔당호 인공 수초재배섬에서 수생식물의 생장 및 영양염류 제거 효율)

  • Choi, Myeong-Jae;Byeon, Myeong-Seop;Park, Hae-Kyung;Jeon, Nam-Hui;Yoon, Suk-Hwan;Kong, Dong-Soo
    • Journal of Korean Society on Water Environment
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    • v.23 no.3
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    • pp.348-355
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    • 2007
  • We investigated temporal changes of composition, habitat area, growth rate and elements content of hydrophytes at the artificial vegetation island (AVI) in Kyungan Stream within Lake Paldang. We also assessed nutrient removal rate through cutting off the emergent part of hydrophytes. The kinds of hydrophytes have increased from four species (P. australis, P. japonica, T. angustifolia and the Z. latifolia) at initial stage of installation to more than 29 species for 6-year operation. P. japonica was most dominant species at the AVI in 2006. The habitat area of have increased about 2.5 times compared to the initial planting area, occupying 63% of AVI's vegetation area. The incoming species of S. fluviatilis and B. frondosa have adapted successively and expanded habitat area in the AVI. The relative growth rate of P. japonica and P. australis was highest in spring sprouting period. Their hights and weights have increased until summer, by the time they were cutting off the emergent part. They started regrowth immediately after cutting and continued to grow until September and withered away in November. The carbon contents of P. japonica and P. australis have increased during growth phase, on the contrary, the nitrogen and phosphorus contents have decreased. By cutting off and removing the emergent part (leaves and branches) of hydrophytes twice from AVI, $17.6gN/m^2/y$ of nitrogen and $1.3gP/m^2/y$ of phosphorus was removed from AVI in 2006.

Effects of Culture Type and Inoculation Quantity in Bioreactor on Production of Potato Plantlets

  • Choi Ki Young;Son Sung Ho;Lee Joo Hyun;Lee Yong-Beom;Bae Jong Hyang
    • Journal of Bio-Environment Control
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    • v.14 no.4
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    • pp.298-301
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    • 2005
  • Potato (Solamum tuberosum 'Dejima') plantlets were investigated on culture type and initial quantity of inoculation in bioreactor and survival rate by hydroponics for mass production. rode stems (1 to 1.5cm in length) of potato plantlets multiplied in vitro were grown for 3 weeks in liquid Murashige and Skoog (MS) medium with sucrose $30 g\; L^{-1}$. When plantlets (80-node inoculation) were raised in 10L balloon type bubble (BB) bioreactor, the healthiest growth of plantlets was obtained from explants cultured in ebb & flow culture with medium supplied periodically 12 times per day. The suitable inoculation quantity of 20L BB bioreactor was 120 pieces of stem segments (mean 2.2g fresh weight) in ebb & flow culture. Number of nodal shoot was eight on the average. In controlled culture room, survival rate of plantlets at 7 days after stem cutting was above $70\%$ when they were acclimatized by hydroponics grown in deep flow and solid medium culture. The highest survival rate of the stem cutting plantlets was in nutrient solution adjusted to EC $1.4dS{\cdot}m^{-1}$. Stem cutting plantlets through one culture could be obtained $670\~900$, when plantlets were grown in ebb & flow culture during 3 weeks using a 20L bioreactor with initial 120 pieces of nodal segments. 11 is possible In do mass production of seedlings cultured in bioreactor and hydroponics.

Cold Storage of Cut Branch of Aralia elata cv. 'Jeongkwang' and Regulation of Optimal Harvest Stage of New Sprout by Cutting in Water (정강두릅나무 절지의 저온저장과 수삽에 의한 새싹의 수확시기 조절)

  • Heo Buk-Gu;Yang Seung-Yul;Kim Byoung-Woon;Park Yong-Seo;Cho Ja-Yong;Park Yun-Jum
    • The Korean Journal of Community Living Science
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    • v.17 no.1
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    • pp.101-108
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    • 2006
  • This study was conducted to develop the regulating methods for the optimal harvest stage of new sprout for woody plants, and to clarify the effects of storage condition and period on the growth of new sprout formed of Aralia elata cv. 'Jeongkwang'. Japanese angelica tree were collected in the Jangheung district of Jeonnam on 20. March, 2005, and those cut branches were stored at $5{\pm}2^{\circ}C$ and 80 to 90% of the relative humidity, and were cut in water. Survival rate of cut branches for Aralia elata cv. 'Jeongkwang' was significantly increased when that was used for the cutting after the collection with no storage. And those survival rate was much more increased when that was stored at 80 to 90% of relative humidity than 40 to 50% of relative humidity. Number of new sprouts formed which were not stored immediately after the collection 3.2 to 3.4, and that were stored at cold storage room before cutting and cut on 1. June and 1. August were 5.1 to 5.3. Leaf growth of cut branches cut in water on 20. March started at ten days after cutting, and that on 1. June and 1. August at one to two days after cutting. Slow and mature sprout growth of Aralia elata cv. 'Jeongkwang' which were cut in water were different by the cold storage periods. Nineteen days were needed for the mature growth of sprout when cut in water on 20. March, and thirteen days on 1. August.

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A Study on the Characteristics of Chamdrilling for SCM415 Steel (SCM415강에 대한 캄드릴링 특성연구)

  • Kim, Jin-su
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.5
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    • pp.27-34
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    • 2021
  • This study analyzes machining characteristics and presents optimal cutting conditions by measuring the surface roughness, dimensional accuracy, and dimension straightness based on the feed rate after processing the inner diameter hall of SCM415 steel using an automatic CNC(Computerized Numerical Control) lathe. The testing material was cut using an 11.8 mm-diameter Chamdrill after mounting the 32 mm-diameter round bar on an automatic CNC lathe. The cut depth was set at 3 mm, and the cutting speed was fixed at 1500 rpm. The surface roughness, dimensional accuracy, and dimension straightness of 15 testings were measured by changing the feed rate to 0.05, 0.1, and 0.15 mm/rev, respectively. It was difficult to process more than 15 tests during the maching due to noise or break. Additionally, the optimum cutting of SCM415 steel showed excellent surface roughness in the 10th and 11th of testing at cutting speed and feed speed of 1500 rpm and 0.05 mm/rev, respectively. The dimensional accuracy was measured in three dimensions after drilling, which showed good results with an average range of 0.0138-0.0208 mm. Moreover, the lower the feed speed, the higher the accuracy. Additionally, the measurement results of the dimensional straightness showed that the straightness is the straightness was the best at the 1th and 2th cutting regardless of the feed speed.

Forage Yield and TDN by Cutting Time of Brittle Culm Rice (Brittle Culm 벼의 예취시기에 따른 청예수량 및 TDN)

  • Kim, Young-Doo;Park, Hong-Kyu;Ha, Ki-Yong;Cho, Soo-Yeon
    • KOREAN JOURNAL OF CROP SCIENCE
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    • v.42 no.4
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    • pp.483-488
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    • 1997
  • This experiment was conducted to determine cutting time on the yield and nutritive value of brittle culm rice. Plant height and number of tiller were significantly different between variety and cutting time, and regrowth plant height and rate of regrowth tiller were tall and high at the early cutting. Early cutting increased crude protein, fat and NFE(Nitrogen free extract) content in the harvested foliage but crude fiber and ash content were decreased in the first cutting. Those of second cutting also showed reverse tendency. Fresh and dry matter yield were highest on heading date cutting, and those of KL501 were higher than those of Seomjinbyeo. TDN(Total digestible nutrients) content was higher with earlier cutting for initiated cutting, but that of second cutting was reversed. KL501 showed higher TDN content than Seomjinbyeo did at the any cutting time. TDN yield of heading date cutting was higher than that of the other cutting time.

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