• Title/Summary/Keyword: Cutting depth factor

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Surface Roughness Prediction of Interrupted Cutting in SM45C Using Coated Tool (초경피복공구를 이용한 기계구조용 탄소강의 단속절삭시 표면거칠기 예측)

  • Bae, Myung-Il;Rhie, Yi-Seon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.13 no.3
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    • pp.77-82
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    • 2014
  • In this study, we carried out the interrupted cutting of carbon steel for a machine structure (SM45C) with a CVD-coated tool and conducted an ANOVA test and a confidence interval analysis to find factors influence the surface roughness and to obtain a regression equation. We found that factor which mostly affects the surface roughness during interrupted cutting was the feed rate. The cutting speed and depth of the cut only had small effect on the surface roughness. From the result of a multi-regression analysis during an interrupted cutting experiment, we obtained regression equation. Its coefficient of determination was 0.918, indicating that the regression equation was predictable. Compared to continuous cutting, if the feed rate increases, the surface roughness will also increase during interrupted cutting.

The Process Factor Characteristics and Surface Roughness Prediction of Engineering Plastics in CNC Turning (엔지니어링 플라스틱의 CNC 선반가공에서 공정변수 특성 및 표면거칠기 예측)

  • Lee, Jung-Hee;Eom, Seong-Jin;Kwak, Gil-Dong
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.6
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    • pp.73-79
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    • 2020
  • Although engineering plastics that are light-weight and have excellent mechanical performance have been widely applied in various industries in place of steel structures to reduce the burden of cost and time, there have been few studies related to their surface roughness. This study aims to evaluate the optimal effects of feed rate, cutting speed, and depth of cut as cutting parameters as well as nose angle on the surface characteristics of MC nylon in CNC lathe machining. To determine the best conditions under different nose radii, the experiments were performed based on the Taguchi L9(34) orthogonal array method, in which the resulting data was analyzed using the S/N ratio and ANOVA. Results indicate that the most significant contribution was feed rate followed by nose angle and cutting speed, whereas the depth of cut did not influence the performance. This study demonstrates that the suggested method for improving the surface finishing of MC nylon is efficient compared with results obtained from experimentation and prediction.

A Case Study on the Analysis of Cause and Characteristics of a Landslide at the Sedimentary Rock Area (퇴적암 지역에서의 산사태 원인 및 특성 분석에 대한 사례연구)

  • Song, Young-Suk;Hong, Won-Pyo
    • The Journal of Engineering Geology
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    • v.17 no.1 s.50
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    • pp.101-113
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    • 2007
  • A landslide was occurred due to soil cutting for construction to expand the Donghae express highway in Dong-hae-City, Korea. The total area of the landslide was about $9,550m^2$ with 100 m of width and 87m of height. The landslide was occurred due to the internal factor of the unstable geological structure including the clay layer and the external factor of continuous heavy rainfalls. As the result of field instrumentation during the landslide, the horizontal displacement of the slope ground increases with increasing the accumulated rainfall by continuous rainfall during the rainy season. Also, the depth of sliding failure was decided by the horizontal displacement distribution during landslide occurrence. It makes sure that the horizontal displacement starts from the depth of sliding failure and the depth of sliding failure matches well with the location of the clay layer. As the slope stability analysis using Bishop's Simplified Method at the landslide area, the safety factor of slope during the rainy season was 0.53. This safety factor of slope was enough to trigger the landslide at this area. The depth of sliding failure obtained by analytical method matches well with the depth of the clay layer.

A Study on the Plasma Hot Machining to Improve the Machinability of Inconel 718 (Inconel 718 의 절삭성 개선을 위한 플라즈마 고온 절삭 가공법에 관한 연구)

  • 김진남
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.4 no.3
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    • pp.67-76
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    • 1995
  • An experimental study of hot machining has performed to improve the machinability of Inconel718. This experiment used plasma are for heating materials and Whisker0reinforce aluminum oxide ceramic tool insert. An assembled plasma heating system are described and experimental results from both conventional and plasma hot machining of Inconel 718 are compared. The experiments with plasma heating demonstrated the following effectiveness. 1)The cutting force was reduced with increasing surface temperature of workpiece from 450$^{\circ}C$ up to 720$^{\circ}C$ as much as approximately from 20 to 40%. 2) Surface roughness(Ra) was improved by as much as a factor 2 in case of one pass cutting with new ceramic tool inserts.3) The depth of cut notch were at promary cutting tool was significantly reduced.

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Experimental Study on the Relationships between Earthwork Volumes and Soil Conversion Factor with Depth (심도별 토량환산계수와 토공량 변화에 관한 실험적 연구)

  • Gichun Kang;Kyoungchul Shin;Seong-kyu Yun
    • Land and Housing Review
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    • v.14 no.3
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    • pp.137-144
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    • 2023
  • The amount of soil cutting, transported, and filing up the soil in the project area is considered to change the volume depending on the condition of the soil; the volume change rate of the soil is calculated by collecting undisturbed samples below 1 m to 2.0 m above the surface through test pits. In this study, large-scale field tests are carried out. There are areas with an excavation depth of 10m or more, but some errors have occurred in calculating the soil volume by uniformly applying the soil conversion factor for a depth of 1 to 2 m. According to the field tests, the earthwork volumes applied with the soil conversion factor for each depth increase by 3.9 to 9.4% compared to the soil volume applied uniformly with that of 2 m depth.

연속계 해석에 의한 보오링바의 비선형 동적 거동

  • 박수길;강명창;김정석
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1993.04b
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    • pp.137-141
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    • 1993
  • In the case of a boring bar, the vibration amplitude is generallylarge due to its high slenderness. The boring bat is then modelled as a cantilever with dynamic force acting at the free end and a generalized model of nonlinear continous system is obtained. The Analysis of model is conducted for the specific case with a zero side cutting edge angle. The dynamic behaviour is investigated for machining processes in which the the overlap factor of regenerative effect is considered. The vibration characteristics of boring bar depth of cut rather than feed rate in given slenderness.

A New Dicing Method for Semiconductor Wafer (반도체 웨이퍼를 위한 새로운 다이싱 방법)

  • Cha, Young-Youp;Choi, Bum-Sick
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.8
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    • pp.1309-1316
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    • 2003
  • The general dicing process cuts a semiconductor wafer to lengthwise and crosswise direction by using a rotating circular diamond blade. But products with inferior quality are produced under the influence of several parameters in dicing process such as blade, wafer, cutting water and cutting conditions. Moreover we can not apply this dicing method to GaN wafer, because the GaN wafer is harder than the other wafer such as SiO2, GaAs, GaAsP, and AlGaAs. In order to overcome this problem, development of a new dicing process and determination of dicing parameters are necessary. This paper describes a new wafer dicing method using fixed diamond scriber and precision servo mechanism and determination of several parameters - scribing depth, scribing force, scriber inclined angle, scribing speed, and factor for scriber replacement - for a new dicing machine using scriber.

Plasma 고온가공법을 이용한 Inconel 718의 선삭가공에 관한 연구

  • 김진남
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.04b
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    • pp.80-87
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    • 1995
  • An experimental study of hot machining has performed to improve themachinability of Inconel 718. This experiment used plasma arc for heating materials and Whisker-reinforced aluminum oxide ceramic tool insert. An assembled plasma heating system are described and experimental results obtained from bothconventional and plasma hot machining of Iconel 718 are compared. Turning experiments with plasma heating demonstrated the following effectiveness. 1) The cutting force was reduced with increasing surface temperature of workpiece from 450 .deg. C up to 720 .deg. C as much as approximately from 20 to 40%. 2) Surface roughness(Ra) was improved by as much as a factor 2 in case of one pass cutting with new ceramic tool inserts. 3) The depth of cut notchwear at primarycutting tool was singificantly reduced.

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The Parameter Determination of a Scribing Machine for Semiconductor Wafer (반도체 웨이퍼용 스크라이빙 머신의 파라메터 결정)

  • 차영엽;최범식
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.2
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    • pp.218-225
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    • 2003
  • The general dicing process cuts a semiconductor wafer to lengthwise and crosswise direction by using a rotating circular diamond blade. However, inferior goods may be made under the influence of several parameters in dicing process such as blade, wafer, cutting water and cutting conditions. Moreover we can not apply this dicing method to a GaN wafer, because the GaN wafer is harder than other wafers such as SiO$_2$, GaAs, GaAsP, and AlGaAs. In order to overcome this problem, development of a new dicing process and determination of dicing parameters are necessary. This paper describes determination of several parameters - scribing depth, scribing force, scriber inclined angle, scribing speed, and factor for scriber replacement - for a new dicing machine using a scriber.

The Parameter Determination of Scribing Machine for Semiconductor Wafer (반도체 웨이퍼용 스크라이빙 머신의 파라메터 결정)

  • 차영엽;최범식
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.164-167
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    • 2002
  • The general dicing process cuts a semiconductor wafer to lengthwise and crosswise direction by using a rotating circular diamond blade. But inferior goods are made under the influence of several parameters in dicing process such as blade, wafer, cutting water and cutting conditions. Moreover we can not applicable this dicing method to GaN wafer, because the GaN wafer is harder than the other wafer such as SiO$_2$, GaAs, CaAsP, and AlCaAs. In order to overcome this problem, development of a new dicing process and determination of dicing parameters are necessary. This paper describes determination of several parameters - scribing depth, scribing force, scriber inclined angle, scribing speed, and factor for scriber replacement - for a new dicing machine using scriber.

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