• Journal of the Korean Society for Precision Engineering
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• v.17 no.11
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• pp.69-74
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• 2000

Roughness of curved surfaces finished with flexible tools depends on the tool/work contact pressure and area. In this study, non-Hertzian closely conforming elastic contact theory is employed to analyze the tool/work contact and to generate a tool path producing a constant pressure at initial contact points. Finishing experiments on curved surfaced are conducted using the tool path. For comparison, curved surface finishing is also performed along the tool path producing a constant tool/work interference depth. It is demonstrated that the tool path of constant contact pressure improves the finished surface roughness.

• Transactions of Materials Processing
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• v.22 no.4
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• pp.196-203
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• 2013

Flexible stretch forming is an appropriate process for manufacturing of components for aerospace, shipbuilding and architecture structures. Flexible stretch forming has several advantages including that it could be applied to form various shapes such as ones with double curved surfaces. In this study, a systematic numerical simulation was conducted for forming double curved surfaces using flexible stretch forming. The desired surface had a saddle type configuration. It had two radii one of 2500mm and the other of 2000mm along its length and width. In the simulation, the decrease of elastic recovery due to the stretching was confirmed. Experiments were also conducted to confirm the viability of the process. By comparing the simulation to the experiment results, the suitability of flexible stretch forming for double curved surfaces was verified. From the results, the maximum error from desired surface was confirmed at about 1.3mm at the edge of the surface. Hence, it is confirmed that flexible stretch forming has the capability and feasibility to manufacture curved surfaces for architectural skin-structures of buildings.

• Ocean Systems Engineering
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• v.12 no.3
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• pp.335-358
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• 2022

Hydrodynamic field alteration around a cylindrical pier using a curved vane is numerically investigated. The curved vane with various angles ranged from 10 to 220 degree is placed at the upstream of the cylindrical pier. Laminar flow is adopted in order to perform the steady-state analysis. It is found that the flow separation leads to the formation of four bubbles depending on the value of the curved vane angle. Two bubbles are located in the region between the rear of the curved vane and the leading surface of the cylindrical pier, while the remaining two bubbles are located at the wake zone behind the cylindrical pier. Numerical analysis is performed to reveal the hydrodynamic field and influence of curved vane on the formation and evolution of the bubbles. It is found that the center and size of the bubble depend mainly on the value of the curved vane angle. It is observed that the flow velocity vector shows clearly the alteration in the flow velocity direction especially at the leading surface and rear surface of the curved vane owing to the occurrence of flow separation and flow dissipation along the circumference of the vane.

• Journal of the Optical Society of Korea
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• v.18 no.6
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• pp.672-678
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• 2014

We propose a method to estimate the 3-D shape of surfaces with specular reflection, using a model of the difference in appearance between images reflected from a flat surface and a curved surface. First, we analyze the geometry of spatial reflection from a specular surface and how reflected light varies due to a curved surface. This is used to estimate 3-D shape. The proposed method is shown to be effective in experiments using illumination from spatially distributed light sources and a camera capturing the reflected light from curved, specular surfaces.

• Journal of the Korean Society for Precision Engineering
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• v.17 no.7
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• pp.141-146
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• 2000

A flexible tool is developed for automatic finishing of curved surfaces without any complicated control technique on three-axes machining center. The tool is made of thermosetting polyurethane elastomer on the surface of which aluminum oxide abrasives are mounted. Performance and durability of the tool are examined by finishing ball-end milled surfaces of high-alloyed tool steel. It is demonstrated that the tool removes cusp successfully without changing overall surface shape in relatively short time.

• Journal of computational fluids engineering
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• v.17 no.4
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• pp.75-80
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• 2012

Due to the effect of surface tension, liquid film around a curved edge of solid surface moves from the corner to the flat surface. During this behavior of liquid film, film sagging phenomenon is easily occurred at the solid surface. Behavior of liquid film is determined with the effects of the properties of liquid film and the geometric factors of solid surface. In the present study, 2-D transient CFD simulations were conducted on the behavior of liquid film around a curved edge. The two-phase interfacial flow of liquid film was numerically investigated by using a VOF method in order to predict the film sagging around a curved edge. In the steady state of behavior of liquid film, the liquid film thickness of numerical result showed a good agreement with experimental data. After verifying the numerical results, the characteristics of behavior of liquid film were numerically analyzed with various properties of liquid film such as surface tension coefficient and viscosity. The effects of geometric factors on film sagging were also investigated to reduce the film sagging around a curved edge.

• Journal of Industrial Technology
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• v.37 no.1
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• pp.27-31
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• 2017

In this paper, we have extended the research on the infrared sensor which has been limited to the plane. The reflection mechanism of the light on the curved surface is analyzed according to the curvature change and the emitted angle of photodiode and verified through experiments. The difference in the curvature causes a difference in the measurement distance, and also changes the intensity of the light coming into the phototransistor, thereby causing a difference in the output voltage. However, the difference in the output voltage due to the curvature change can be solved by adjusting the emitted angle of the photodiode to minimize the spot area formed on the curved surface regardless of the curvature. Therefore, it is possible to measure the distance by using the infrared sensor regardless of the curvature by aligning the photodiode to the center of the curved surface and adjusting the angle of the photodiode.

• Proceedings of the Korean Institute of Navigation and Port Research Conference
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• 2006.10a
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• pp.95-104
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• 2006

A floating-type wave power pump is a device which sends air into water by using wave power. The floating-type wave power pump has the new configuration composed of a curved surface reflection board, a slope, and phase plates. As a result of a water-tank experiment it turned out that the floating-type wave power pump with a curved surface reflection board and a slope raised power and efficiency in the wide wavelength waves. The result of a marine experiment was also preferable. The floating-type wave power pump sends air into the sea by using wave power, so it can be used for the improvement of marine environment. In addition, the floating body constituted of a curved surface reflection board, a slope, and phase plates, is effective as a device to utilize the energy of a wave. Therefore, it can be widely used for a wave power generation, pumping up deep seawater.

• Proceedings of the KSME Conference
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• 2008.11a
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• pp.1087-1090
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• 2008

This paper presents the electro-luminescence (EL) display lamp which is patterned on a curved surface by the pad printing method. The printing methods, including the gravure, screen, flexo, inkjet, and pad printing, have an advantage of one-step direct patterning. However, in general, the printing and semi-conductor process, except pad printing method, cannot be applied for patterning on a curved surface. Thus, in this paper, we used pad printing method for patterning an EL display lamp on a curved surface. The EL display lamp consists of 5 layers: Bottom electrode; Dielectric layer; Phosphor; Transparent electrode; Bus electrode. Finally, we printed EL display lamp on a dish, which has a radius of curvature 80mm. The EL display lamp was driven at AC 200V of 1kHz.

• Transactions of the Korean Society of Mechanical Engineers
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• v.19 no.9
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• pp.2089-2104
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• 1995

A novel and efficient cutter path planning method for machining intricately shaped curved surfaces, called the steepest directed tree method, is presented. The curved surface is defined by triangular facets, the density and structure of which are determined by the intricacy and form accuracy of the surface. Geometrical form definition and recognition of the topological features are used to connect the nodes of the triangulated surface meshes for the successive and interconnected steepest pathways, which makes good use of end milling characteristics. The planetary cutter centers are determined to locate along smoothly changing paths and then the height values of the cutter are adjusted to avoid surface interference. Several machined examples of intersecting and intricate surfaces are presented to illustrate the benefits of the new approach. It is shown that due to more consistent geometry matching between cutter and surface(in comparison with the current CC Cartesian method) surface finish can be typically improved. Moreover, the material in concave fillets which is difficult to be removed by ball mills can be removed efficiently. The built-in positioning of cutter to avoid interference runs minutely in the sharp and discontinuous regions. The steepest upward movement of the cutter gives a stable dynamic cutting state and allows increase in the feedrate and spindle speed while remaining the stable cutting state.