• Title/Summary/Keyword: Cryogenic test

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A new method fast measure cryogenic vessel heat leakage

  • LI, Zheng-Qing;LI, Xiao-Jin;LIU, Mo
    • Progress in Superconductivity and Cryogenics
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    • v.22 no.1
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    • pp.24-28
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    • 2020
  • Heat leakage is an important parameter to reflect heat insulated performance of cryogenic vessel. According to the current standard requirements, it needs to measure the daily evaporation rate to indicate heat leakage. The test needs-over 24h after cryogenic vessel in heat equilibrium as standard required, therefore test efficiency is poor and new efficient method is required to cut test time. First of all, the volume of instantaneous evaporated gas and heat leakage are calculated by the current standard corresponding to the maximum allowable daily evaporation rate of cryogenic vessel. Depending on the relationship between real daily evaporation rate and maximum allowable daily evaporation rate of cryogenic vessel, we designed a new test method based on the pressure changes over time in cryogenic vessel to determine whether its heat insulated performance meets requirements or not. Secondly, the heat transfer process was analyzed in measurement of cryogenic vessel, and the heat transfer equations of whole system were established. Finally, the test was completed in four hours; meanwhile the heat leakage and daily evaporation rate of cryogenic vessel are calculated basing on test data.

Characteristics of Sub-cooled Nitrogen Cryogenic System for Applied High-Tc Superconducting Devices (고온초전도 응용기기용 과냉질소 냉각시스템의 냉각특성)

  • 강형구;김형진;배덕권;안민철;윤용수;장호명;고태국
    • Progress in Superconductivity and Cryogenics
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    • v.6 no.1
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    • pp.38-42
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    • 2004
  • The cryogenic system for 6.6 kV/200 A inductive superconducting fault current limiter (SFCL) was developed at Yonsei university in 2003. The sub-cooled nitrogen cryogenic system could be applied to not only SFCL but also many other applied high-Tc superconducting (HTS) devices like superconducting motor, superconducting generator and superconducting magnetic energy storage (SMES). Generally, the cooling capacity of GM-cryocooler depends on the load temperature. Therefore it is necessary to perform the cooling capacity test at no load condition to calculate the exact cooling power and heat load of cryogenic system. In this research, the cooling capacity test of GM-cryocooler was executed and the heat load of developed cryogenic system was calculated. The long run operation test results of sub-cooled nitrogen cryogenic system were successful in pressure and temperature condition. Moreover, the design and fabrication method of cryogenic system were introduced and the test results were described.

Development of Cryogenic Bearing&Seal&Material Test Facility for High Pressure Turbopump (고압터보펌프용 극저온 베어링&실&재료 시험 설비 개발)

  • Yang, Hong-Jun;Kim, Seon-Yong;Chin, Hyung-Seok;Woo, Kwan-Je
    • 유체기계공업학회:학술대회논문집
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    • 2004.12a
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    • pp.347-351
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    • 2004
  • The cryogenic test facility is developed for test of deep groove ball bearings, floating ring seals, materials (steel & copper) for High Pressure Turbopump of liquid rocket engine (LRE). The cryogenic bearing test is performed to evaluate the flow rate of cooling water and the load-carrying capacity of bearings. The cryogenic seal test is performed to evaluate the determination of magnitude of leakages through the seal, a time variation of this magnitude. The test of the materials Pair is performed to evaluate its fitness for operation in the liquid oxygen medium.

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Hydraulic Performance Test of a Turbopump Inducer in Liquid Nitrogen (액체질소를 이용한 터보펌프 인듀서의 수력성능시험)

  • Kim, Jin-Sun;Hong, Soon-Sam;Kim, Jin-Han
    • 유체기계공업학회:학술대회논문집
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    • 2005.12a
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    • pp.348-353
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    • 2005
  • A cryogenic test facility has been developed to perform inducer and pump tests using liquid nitrogen. Performance tests of a turbopump in the maximum 50ton-thrust class can be performed with cryogenic fluid in the facility which operates at a temperature around $-196^{\circ}C$ with the rotational speed up to 30,000rpm. To verify the reliability of the cryogenic pump test facility, hydraulic performance tests of an inducer were accomplished, and their results were compared with the result from a water test The results confirm the reliability of the cryogenic test facility, and it is expected to contribute for on-going development of a turbopump for liquid rocket engines.

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Development of Cryogenic Pump Test Facility (극저온 펌프 성능시험설비의 개발)

  • Kang, Jeong-Seek;Kim, Jin-Sun;Kim, Jin-Han
    • The KSFM Journal of Fluid Machinery
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    • v.7 no.4 s.25
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    • pp.47-52
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    • 2004
  • Cryogenic pump test facility (CPTF) is designed and developed in KARI. Hydraulic and cavitation performance of pump and inducer in cryogenic environment can be measured. Working fluid is liquid nitrogen and operating temperature is $-197^{\circ}C$. Run tank, catch tank of liquid nitrogen and their pressurizing tank has been built and remote tank pressure control system are installed. Maximum power of driving motor is 320 kW and its maximum speed is 32000rpm. Cryogenic fluids and lubricating systems are effectively separated that long test times are acquired. Therefore hydraulic and cavitation performance can be measured accurately and effectively. Pre-cooling test of the facility was successfully accomplished. This facility will contribute greatly to the development of turbopump for KSLV.

Hydraulic Performance Test of a Turbopump Inducer using Liquid Nitrogen (액체질소를 이용한 터보펌프 인듀서의 수력성능시험)

  • Kim Jin-Sun;Hong Soon-Sam;Kim Jin-Han
    • The KSFM Journal of Fluid Machinery
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    • v.9 no.4 s.37
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    • pp.20-26
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    • 2006
  • A cryogenic test facility has been developed to perform inducer and pump tests using liquid nitrogen. Performance tests of a turbopump in the maximum 50ton-thrust class can be performed with cryogenic fluid in the facility which operates at a temperature around -196oC with the rotational speed up to 30,000rpm To verify the reliability of the cryogenic pump test facility, hydraulic performance tests of an inducer were accomplished, and their results were compared with the result from a water test. The results confirm the reliability of the cryogenic test facility, and it is expected to contribute for on-going development of a turbopump for liquid rocket engines.

Development of Cryogenic Turbopump Test Facility (극저온 터보펌프 성능시험설비의 개발)

  • Kang, Jeong-Seek;Kim, Jin-Sun;Kim, Jin-Han
    • 유체기계공업학회:학술대회논문집
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    • 2003.12a
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    • pp.340-345
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    • 2003
  • Cryogenic turbopump test facility(CTTF) is designed and developed. Hydraulic and cavitation performance of turbopump in cryogenic environment can be measured. Working fluid is liquid nitrogen and operating temperature is $-197^{\circ}C$. Liquid nitrogen run tank, catch tank and pressurizing tank has been built and remote tank pressure control system are installed. Maximum power of turbopump is 320kW and its maximum speed is 32000rpm. Cryogenic fluids and lubricating systems are effectively separated that long test times are acquired. Therefore hydraulic and cavitation performance can be measured accurately and effectively. This facility will contribute greatly to the development of turbopump for KSLV.

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Evaluation of cryogenic mechanical properties of aluminum alloy using small punch test

  • Hojun Cha;Seungmin Jeon;Donghyeon Yoon;Jisung Yoo;Seunggun Lee;Seokho Kim
    • Progress in Superconductivity and Cryogenics
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    • v.25 no.4
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    • pp.70-74
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    • 2023
  • The Small Punch Test (SPT) was developed to evaluate the softening and embrittlement of materials such as power plants and nuclear fusion reactors by taking samples in the field. Specimens used in the SPT are very thin and small disk-shaped compared to specimens for general tensile test, and thus have economic advantages in terms of miniaturization and repeatability of the test. The cryogenic SPT can also be miniaturized and has a significantly lower heat capacity than conventional universal test machines. This leads to reduced cooling and warm-up times. In this study, the cryogenic SPT was developed by modifying the existing room temperature SPT to be cooled by liquid nitrogen using a super bellows and a thermal insulation structure. Since the cryogenic SPT was first developed, basic experiments were conducted to verify the effectiveness of it. For the validation, aluminum alloy 6061- T6 specimens were tested for mechanical properties at room and cryogenic temperature. The results of the corrected tensile properties from the SPT experiment results were compared with known room temperature and cryogenic properties. Based on the correction results, the effectiveness of the cryogenic SPT test was confirmed, and the surface fracture characteristics of the material were analyzed using a 3d image scanner. In the future, we plan to conduct property evaluation according to the development of various alloy materials.

Effects of Cryogenic Temperature on Wear Behavior of 22MnB5 Under Cold Stamping (극저온이 22MnB5강의 냉간 스탬핑 마모에 미치는 영향)

  • Ji, Min-Ki;Noh, Yeonju;Kang, Hyun-Hak;Jun, Tea-Sung
    • Tribology and Lubricants
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    • v.38 no.6
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    • pp.241-246
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    • 2022
  • This paper presents the effects of cryogenic temperature on the wear behavior of 22MnB5 blank under cold stamping. After immersing the blank in liquid nitrogen (LN2) for 10 min, a strip drawing test was performed within 10 s. The hardness was measured using the Rockwell hardness test, which increased from 165 HV at 20℃ to 192 HV at cryogenic temperature. The strip drawing test with 22MnB5 blank and SKD61 tool steel shows that for the different wear mechanisms on the tool surface with respect to temperature; adhesive wear is dominant at 20℃, but abrasive wear is the main mechanism at cryogenic temperature. As the friction test is repeated, sticking gradually increases on the tool surface at 20℃, whereas the scratch increases at cryogenic temperature. For the friction behavior, the friction coefficient rapidly increases when adhesive wear occurs, and it occurs more frequently at 20℃. The results for nanoindentation near the worn blank surface indicate a difference of 1.3 GPa at 20℃ and 0.8 GPa at cryogenic temperature compared to the existing hardness, indicating increased deformation by friction at 20℃. This occurs because thermally activated energy available to move the dislocation decreases with decreasing temperature.

Introduction to Helium Leak Detection Techniques for Cryogenic Systems

  • Kim, Heetae;Chang, Yong Sik;Kim, Wookang;Jo, Yong Woo;Kim, Hyung Jin
    • Applied Science and Convergence Technology
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    • v.24 no.4
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    • pp.77-83
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    • 2015
  • Many welding processes are performed to construct cryogenic system. Leak-tight for the cryogenic system is required at low temperature environment. Helium leak detection techniques are commonly used to find leak for the cryogenic system. The helium leak detection techniques for spraying, sniffing and pressurizing techniques are introduced. High vacuum is also necessary to use helium leak detector. So, types of fluid flow, effective temperature, conductance and pumping speed are introduced for vacuum pumping. Leak test procedure is shown for pipe welding, cryomodule and low temperature test. Cryogenic seals which include copper gasket, helicoflex gasket and indium are investigated.