• Title/Summary/Keyword: Crashworthiness evaluation

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Testing Equipments for the Evaluation of Dynamic Tensile characteristics and the Crashworthiness of Auto-body Members (차체용 부재의 동적 인장 특성 및 충돌 특성 평가를 위한 시험장비 개발)

  • Huh, H.;Kim, S.B.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.10a
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    • pp.21-24
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    • 2007
  • This paper deals with introduction of testing equipments for the evaluation of dynamic tensile characteristics of auto-body steel sheets and the crashworthiness of auto-body members. The servo-hydraulic high speed material testing machine was developed for tensile tests at the intermediate strain rate to obtain the tensile material properties at the strain rate under 500/sec. The split Hopkinson bar apparatus using the elastic wave was developed for dynamic material characteristics at the high strain rate ranged from 1,000 to 10,000/sec. The servo-hydraulic high speed crash testing machine is the equipment for the evaluation of the collapse load and crashworthiness of auto-body members. High speed carrying truck crashes to specimen with the maximum velocity of 17 m/sec.

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A Study on the Crashworthiness Evaluation and Performance Improvement of Tilting Train Carbody Structure made of Sandwich Composites (틸팅열차의 샌드위치 복합재 차체 구조물에 대한 충돌안전도 평가 및 향상방안 연구)

  • Jang, Hyung-Jin;Shin, Kwang-Bok;Han, Sung-Ho
    • Composites Research
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    • v.24 no.5
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    • pp.9-16
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    • 2011
  • This paper describes the crashworthiness evaluation and performance improvement of tilting train made of sandwich composites. The applied sandwich composite of carbody structure was composed of aluminum honeycomb core and glass/epoxy & carbon/epoxy laminate composite facesheet. Crashworthiness analysis of tilting train was carried out using explicit finite element analysis code LS-DYNA 3D. The 3D finite element model and 1D equivalent model were applied to save the finite element modeling and calculation time for crash analysis. The crash conditions of tilting train were conducted according to four crash scenarios of the Korean railway safety law. It found that the crashworthiness analysis results were satisfied with the performance requirements except the crash scenario-2. In order to meet the crashworthiness requirements for crash scenario-2, the stiffness reinforcement for the laminate composite cover and metal frames of cabmask structure was proposed. Consequentially, it has satisfied the requirement for crash scenario-2.

Evaluation of Crashworthiness and NVH Performances of Side Structure with Finite Element Analysis considering Stamping Effects (성형효과를 고려한 해석을 통한 차체 측면구조의 충돌 및 진동 성능평가)

  • Kim, Se-Ho;Kim, Kee-Poong;Choi, Won-Ho
    • Transactions of the Korean Society of Automotive Engineers
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    • v.16 no.5
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    • pp.119-127
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    • 2008
  • In this paper, the influence of the stamping effect is investigated in the performance analysis of a side structure. The analysis covers the performance evaluation such as the crashworthiness and NVH. Stamping analyses are carried out for the center pillar and the side sill made of high strength steels. Then, numerical simulations are carried out in order to identify the stamping effect on the crashworthiness, the natural frequency and the normal mode. The result shows that the analysis of the side structure considering the forming history leads to a different result from that without considering the forming effect. The variation of the system response fully reveals effects of thinning and hardening of members on the performance prediction of vehicle parts. The analysis results demonstrate that the design of auto-body members should be carried out considering the stamping history for accurate assessment of various performances.

Introduction to an Evaluation Method for Crashworthiness of Korean Tilting Train Express (한국형 고속틸팅열차의 충돌안전도 평가기법 소개)

  • Jung H.S.;Kwon T.S.;Koo J.S.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.318-321
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    • 2005
  • Crashworthy design of a train is a systematic approach to ensure the safety of passengers and crews in railway transportation for the prescribed accident scenarios. This approach needs new structural arrangements and designs to absorb higher levels of impact energy in a controlled manner and interior designs to minimize passenger injuries. In this paper, an evaluation method for crashworthiness of Korean tilting train express is introduced. Crush characteristics for each part of tilting train express are evaluated numerically through 3-dimensional shell element analysis with LS-DYNA. Based on a head-on collision and a level crossing collision scenarios, the crash behaviors of tilting train express are evaluated numerically using full-rake collision simulations.

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Numerical Modeling to Evaluate Rear Crashworthiness for Round Recliner of Automotive Seats (자동차 시트용 라운드 리클라이너의 후방 충돌 성능 평가를 위한 수치해석 모델링)

  • Kim, Jung-Min;Lee, Kyoung-Taek;Kim, Heon-Young
    • Transactions of the Korean Society of Automotive Engineers
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    • v.17 no.1
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    • pp.64-71
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    • 2009
  • The development of more safe recliners is an important issue in the automotive industry. However, the development of new recliners is costly and take much time because it is typically based on experimental evaluation using prototypes. This study presents the evaluation of rear crashworthiness for round recliner using finite element method. That reduces the number of repeating test and gives an information about stiffness. To evaluate rear crashworthiness, the FMVSS 301 simulation and pendulum impact simulation were performed. The load path on two simulations was observed and compared each other in this paper. Also stress, strain and internal energy was compared. It is attempted the tooth strength simulation using a substructure option on PAM-CRASH.

An Evaluation of Structural Integrity and Crashworthiness of Automatic Guideway Transit(AGT) Vehicle made of Sandwich Composites (샌드위치 복합재 적용 자동무인경전철 차체 구조물의 구조 안전성 및 충돌 특성 평가 연구)

  • Ko, Hee-Young;Shin, Kwang-Bok;Cho, Se-Hyun;Kim, Dea-Hwan
    • Composites Research
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    • v.21 no.5
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    • pp.15-22
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    • 2008
  • This paper describes the results of structural integrity and crashworthiness of Automatic Guideway Transit(AGT) vehicle made of sandwich composites. The applied sandwich composite of vehicle structure was composed of aluminum honeycomb core and WR580/NF4000 glass fabric/epoxy laminate composite facesheet. Material testing was conducted to determine the input parameters for the composite facesheet model, and the effective equivalent damage model fer the orthotropic honeycomb core material. The finite element analysis using ANSYS v11.0 was dont to evaluate structural integrity of AGT vehicle according to JIS E 7105 and ASCE 21-98. Crashworthiness analysis was carried out using explicit finite element code LS-DYNA3D with the lapse of time. The crash condition was frontal accident with speed of 10km/h at rigid wall. The results showed that the structural integrity and crashworthiness of AGT vehicle were proven under the specified loading and crash conditions. Also, the modified Chang-Chang failure criterion was recommended to evaluate the failure modes of composite structures after crashworthiness event.

A Study on Crashworthiness and Rollover Characteristics of Low-Floor Bus made of Honeycomb Sandwich Composites (하니컴 샌드위치 복합재를 적용한 저상버스의 충돌 및 전복 특성 연구)

  • Shin, Kwang-Bok;Ko, Hee-Young;Cho, Se-Hyun
    • Composites Research
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    • v.21 no.1
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    • pp.22-29
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    • 2008
  • This paper presents the evaluation of crashworthiness and rollover characteristics of low-floor bus vehicles made of aluminum honeycomb sandwich composites with glass-fabric epoxy laminate facesheets. Crashworthiness and rollover analysis of low-floor bus was carried out using explicit finite element analysis code LS-DYNA3D with the lapse of time. Material testing was conducted to determine the input parameters for the composite laminate facesheet model, and the effective equivalent damage model for the orthotropic honeycomb core material. The crash conditions of low-floor bus were frontal accident with speed of 60km/h. Rollover analysis were conducted according to the safety rules of European standard (ECE-R66). The results showed that the survival space for driver and passengers was secured against frontal crashworthiness and rollover of low-floor bus. Also, The modified Chang-Chang failure criterion is recommended to predict the failure mode of composite structures for crashworthiness and rollover analysis.

An Evaluation of Crashworthiness for the car-bodies of KHST (한국형 고속전철 차체의 충돌안전도 평가 연구)

  • 노규석;구정서;송달호
    • Proceedings of the KSR Conference
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    • 2001.10a
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    • pp.223-228
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    • 2001
  • In this paper, crashworthiness of the KHST carbodies is evaluated by numerical simulation under the SNCF accident scenario (collision against a movable rigid mass of 15 ton at 110 kph) and the scenario of train-to-train collision at 30 kph. The numerical results of the several simulations, such as the accident collided against a deformable dump truck of 15 tons at 110 kph, the driver's dummy analysis using the integrated analysis method, and the accident of train-to-train collision for the first three units at 30 kph, show good performances in the viewpoint of energy absorption and survival space.

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Crashworthiness Evaluation of Motorized Trailer of High Speed Train (고속전철 동력객차의 충돌성능평가)

  • Kim, Heon Young;Han, Jae Hyung;Lee, Jong Keun
    • Journal of Industrial Technology
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    • v.18
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    • pp.225-232
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    • 1998
  • Train crashes involve complex interaction between deformable bodies in multiple collisions. The purpose of this study is to suggest the effective analytical procedure using finite element model for the crashworthiness of motorized trailer of high speed train. Various types of crash events are investigated and the conditions for numerical simulation are defined. Finally korean high speed train which consists of aluminum members can be analyzed and designed by the numerical simulation.

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