• Title/Summary/Keyword: Crash test

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Analysis between Computer Simulation and Real-car Crash Test of Energy Absorption Facilities for Various Road Environments (다양한 환경에 적용 가능한 충격흡수시설의 시뮬레이션 분석 및 실물충돌시험 결과 분석)

  • No, Min Hyung;Park, Jea Hong;Seo, Chang Won;Sung, Jung Gon;Yun, Duk Geun
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.42 no.3
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    • pp.399-407
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    • 2022
  • Energy absorption facilities installed on roads should follow the performance standards of the real-car crash test of 'Installation and Maintenance Guidelines for Roadside Safety Facilities'. However, due to different installation conditions, such as differing structure widths on roads, some energy absorption facilities do not provide adequate performance. In order to apply varied environments on roads, an energy absorption structure was designed in this study with 150 mm height and four layers of W-shape guardrail at 200 mm intervals, and the performance was verified using LS-DYNA computer simulation. Through a real-car crash test, the performance of the facility designed by LS-DYNA was tested and was found to meet the performance of the CC2 category for crash cushions. The conclusion of the comparison demonstrates that the simulation and the real-car crash tests are both significant.

Reliability Evaluation of EDR Data Using PC-Crash & Vbox (Vbox와 PC-Crash를 활용한 EDR 기록정보의 신뢰성 평가)

  • Park, Jongchan;Kim, Jonghyuk;Oh, Wontaek;Choi, Jihun;Park, Jongjin
    • Transactions of the Korean Society of Automotive Engineers
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    • v.25 no.3
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    • pp.317-325
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    • 2017
  • The EDR(Event Data Recorder) is a part of the ACU(Airbag Control Unit) functions mounted on a vehicle. EDR data have pre-crash data and post-crash data. Pre-crash data are recorded within 5 sec from time zero(AE) with 0.5 sec resolution, and reveal vehicle speed, engine rotation speed, throttle opening, brake pedal operation, acceleration pedal position and steering angle, etc. Using this EDR data, the investigation of a traffic accident can become more objective and scientific. Crash tests of three vehicles equipped with EDR function had been performed successfully. Evaluation of EDR data reliability had also been performed using Vbox and PC-Crash's sequence table function. Based on the results, we could confirm EDR data's reliability and availability for Traffic Accident Analysis by the series of this process.

Determination of Crash Pulse to Minimize Injuries of Occupants and Optimization of Crash Components Using Response Surface Method (승객 상해를 최소화하는 충돌특성곡선의 결정 및 반응표면법을 이용한 충돌 부품의 최적설계)

  • 홍을표;신문균;박경진
    • Transactions of the Korean Society of Automotive Engineers
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    • v.9 no.2
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    • pp.116-129
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    • 2001
  • Traditional occupant analysis has been performed with a pre-determined crash puse which is produced from a test and the involved components are designed based on the analysis resuls. The method has limitations in that the design does not have much freedom. Howrver, if a good crash pulse is proposed, the body structure can be modified to generate the crash pulse. Therefore, it is assumed that the crash pulse can be changed to imptove the occupant crash performance. A preferable crash pulse is determined to minimize the occupant injuty. A constraint is established to keep the phenomena of physics valid. The response surface method(RSM) is adopted for the optimization process. An RSM in a commercial code is utilzed by interfacing with an in-house occupant analysis program called SAFE(Safety Analysis For occupant crash Enviroment). Design of involved components called is carried out through optimization with the RSM. The advantages of the RSM are investigated as opposed to other methods, and the tesults are compared. Also, the design under the new crach pulse is compared with that trom the pre-detetmined pulse.

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A Study on the Development of Test Rig for High Speed Frontal Crash and Test of Members

  • Shin-You. Kang;In-Bae. Chang;Jang, Hye-Jeong
    • International Journal of Precision Engineering and Manufacturing
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    • v.3 no.3
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    • pp.21-27
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    • 2002
  • In this paper, a simple test rig of high-speed crash for the front members of vehicles was developed for the improvement of crashworthiness of vehicle's side rail. The cart hanging the specimen is accelerated up to 35 mph by the traction wire and by the force of freely dropping weight and 1:3 accelerating pulleys. The cart with shock absorbers travels on the rail roads, so it does not transfer any additional vibration to the specimen. In order to measure the energy absorbed by the specimen when it collapse to the wall and during it deform, the two strain gage type load cells are used at the wall place. The test rig rated good to test the specimen like a side rail of vehicle as developing the vehicle's structures in the early design stage.

Compatibility for Proposed R.94 PDB Test (PDB 시험에 대한 충돌 상호 안전성)

  • Jang, Eun-Ji;Kim, Joseph;Beom, Hyen-Kyun;Kwon, Sung-Eun
    • Transactions of the Korean Society of Automotive Engineers
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    • v.18 no.3
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    • pp.149-155
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    • 2010
  • Currently various safety tests are being performed in many countries with growing interest in vehicle safety. However the vehicles which have good safety performance in these tests could not secure the good performance in real car to car accident. So new test protocol using progressive deformable barrier (PDB) was proposed by EEVC in Europe, NHTSA in USA and some vehicle manufacturers, etc. The target of PDB test is to control partner protection in addition to self-protection on the same test. The proposal is to update current ECE R.94 frontal ODB test. So barrier, impact speed, overlap are changed to avoid bottoming-out in the test configuration. In this paper 3 different tests (R.94, EuroNCAP and PDB test) were carried out using current production vehicles with same structure. The results of these tests were compared to understand PDB test. As a result PDB test shows the highest vehicle deceleration and dummy injury because PDB offers a progressive increase in stiffness in depth and height. However vehicle intrusion was affected with rather test velocity than stiffness of deformable barrier. PDB deformation data is used for partner protection assessment using PDB software and it shows that the test vehicle is rather not aggressive.

A Study on Vehicle Frontal Structure for Crash Compatibility (상호 안전성 대응 차체 전방 구조에 관한 연구)

  • Shin, Jangho;Kim, Yun Chang;Kim, Hye Yeon
    • Journal of Auto-vehicle Safety Association
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    • v.3 no.2
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    • pp.11-16
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    • 2011
  • In recent years, rapid-increasing market share of compact cars and SUVs has brought for both consumer and automaker to pay more attention on crash compatibility between the compact passenger vehicles and the light trucks (i.e., Pickups and SUVs). Vehicle compatibility regarding both self and partner protection in frontal crash of different class vehicles is one of hot issues in vehicle safety. Furthermore, it is expected that the amendment of UNECE-Regulation 94 to implement compatibility issues in couple of coming years. In this study, conceptual design of compatibility compliant frontal vehicle structure which subjects to improve? the distribution of frontal crash loading and structural engagement between vehicles is introduced. The effects of proposed vehicle structure on both possible candidates (i.e. FWRB, FWDB and PDB) for a compatibility evaluation test procedure and car-to-car crash are also investigated.

Crash Performance Evaluation of Hydro-formed Automotive DP-Steel Tube Considering Welding Heat Effects (용접부의 영향을 고려한 하이드로포밍된 자동차용 DP강관의 충돌 특성 평가)

  • Chung, K.H.;Kwon, H.S.;Park, S.H.;Ro, D.S.;Chung, K.
    • Transactions of Materials Processing
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    • v.15 no.8 s.89
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    • pp.568-573
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    • 2006
  • In order to numerically evaluate automotive hydro-formed DP-steel tubes on crash performance considering welding heat effects, the finite element simulations of crash behavior were performed for hydro-formed tubes with and without heat treatment effects. This work involves the mechanical characterization of the base material and the HAG-welded zone as well as finite element simulations of the crash test of hydro-formed tubes with welded brackets and hydro-forming of tubes. The welding heat effects on the crash performance are evaluated in efforts to improve the process optimization procedure of the engine cradle in the design stage. In particular, FEM simulations on indentations have been performed and experimentally verified for material properties of weld zone and heat affected zone.

Finite Element Analysis on the Energy Absorption Characteristics of Hybrid Structure (충격흡수용 복합부재의 에너지 흡수특성에 관한 유한요소해석)

  • 신현우
    • Transactions of the Korean Society of Automotive Engineers
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    • v.12 no.5
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    • pp.101-107
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    • 2004
  • Recently the objective of vehicle design was focused on the crash safety and the energy saving. For the energy saving vehicle structures must be light weight, but for the crash safety some energy absorbing elements must be added. In this paper hybrid structure which consists of a steel and a FRP was studied on the energy absorption characteristics under the impact load by finite element method. Test results of the other researchers were compared with that of computer simulation on this simple hybrid structure. Side rail of vehicle front structure was replaced with hybrid materials for the application of the vehicle structure. 35mph frontal crash simulation was performed with hybrid structure and with conventional steel structure. By the adoption of hybrid structure, the improvement of energy absorption characteristics and reduction of weight was observed under the frontal crash simulation.

Assessment of Freeway Crash Risk using Probe Vehicle Accelerometer (프로브차량 가속도센서를 이용한 고속도로 교통사고 위험도 평가기법)

  • Park, Jae-Hong;Oh, Cheol;Kang, Kyeong-Pyo
    • International Journal of Highway Engineering
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    • v.13 no.2
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    • pp.49-56
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    • 2011
  • Understanding various casual factors affecting the occurrence of freeway traffic crash is a backbone of deriving effective countermeasures. The first step toward understanding such factors is to identify crash risks on freeways. Unlike existing studies, this study focused on the unsafe vehicle maneuvering that can be detected by in-vehicle sensors. The recent advancement of sensor technologies allows us to gather and analyze detailed microscopic events leading to crash occurrence such as the abrupt change in acceleration. This study used an accelerometer to capture the unsafe events. A set of candidate variables representing unsafe events were derived from analyzing acceleration data obtained by the accelerometer. Then, the crash risk was modeled by the binary logistic regression technique. The probabilistic outcome of crash risk can be provided by the proposed model. An application of the methodology assessing crash risk was presented, and further research items for the successful field implementation were also discussed.