• Title/Summary/Keyword: Crane Control Systems

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A Study on Anti-Sway Control Using PID Controller for a Remote Crane Operation

  • Lho, Tae-Jung;Park, Dae-Woo;Joo, Hyun-Woo
    • 제어로봇시스템학회:학술대회논문집
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    • 2002.10a
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    • pp.67.2-67
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    • 2002
  • $\textbullet$ Contents 1. Introduction $\textbullet$ Contents 2. Mathematical Modeling $\textbullet$ Contents 3. PID Parameter Application $\textbullet$ Contents 4. Simulations and Experiments $\textbullet$ Contents 5. Conclusions

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A Study on Performance Enhancement for Remote Operation of Industrial Equipments

  • Lho, Tae-Jung;Joo, Hyun-Woo;Kang, Dong-Jung;Song, Se-Hoon;Park, Ki-Tae
    • 제어로봇시스템학회:학술대회논문집
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    • 2003.10a
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    • pp.813-817
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    • 2003
  • By increasing trades between countries, importance of harbors is becoming serious, including our country. When it comes to Container Crane Operation, the most important matter is how many containers are loaded in a truck or a ship by given time. This can be a crucial matter of harbors in taking care of materials. The present harbors' crane uses a wire-rope conveyance materials are transported in the air and have high free-angle of location. The sway can cause the delay of time, wrong position of Trolley and the damage of materials. In this study, we obtain the optimal PID parameters with GA(Genetic Algorithm) and apply those parameters to the PID Controller. In the result of the experimentation, we can see how effectively the PID controller, applied with the optimal parameters obtained by GA, can control the sway angle.

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Development of IEEE1451-based Smart Module for Automated Transfer Crane System (자동화 크레인 시스템을 위한 IEEE1451 기반 스마트 모듈 개발)

  • Ha Kyoung-Nam;Kim Man-Ho;Lee Kyung-Chang;Lee Suk
    • Journal of Navigation and Port Research
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    • v.29 no.3 s.99
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    • pp.251-256
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    • 2005
  • Today's port system,; require larger and faster operation of transfer cranes in order to accommodate rapidly increasing traffic. These cranes need precise control of their components for operational efficiency. This paper presents an IEEE 1451 based smart module that allows numerous sensors and actuators of the crane to attach themselves to various networks more easily. The smart module has been experimentally evaluated on a CAN network for its performance.

Development of Analytical Model of Spindle and Rack Gear Systems for Knuckle Boom Crane (굴절식 크레인의 스핀들과 랙 기어 응력 해석 모델 개발)

  • An, Junwook;Lee, Kwang Hee;Gyu, Yusung;Jo, Je Sang;Lee, Chul Hee
    • Journal of Drive and Control
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    • v.14 no.2
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    • pp.23-29
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    • 2017
  • In this study, a flexible multi-body dynamic simulation model of a knuckle boom crane is developed to evaluate the stress of spindle and rack gears under dynamic working conditions. It is difficult to predict potential critical damage to a knuckle boom crane if only the static condition is considered during the development process. To solve this issue, a severe working scenario (high speed with heavy load) was simulated as a boundary condition for testing the integrity of the dynamic simulation model. The crane gear model is defined as a flexible body so contact analysis was performed. The functional motion of a knuckle boom crane is generated by applying forces at each end of the rack gear, which was converted from hydraulic pressure measured for the experiment. The bending and contact stress of gears are theoretically calculated to validate the simulation model. In the simulation, the maximum stress of spindle and rack gears are observed when the crane abruptly stops. Peak impact force is produced at the contact interface between pinion and rack gears due to the inertia force of the boom. However, the maximum stress (bending/contact) of spindle and rack are under the yield stress, which is safe from damage. By using the developed simulation model, the experiment process is expected to be minimized.

Swing Motion Control System Design Based on Frequency-shaped LQ Control (주파수 의존형 최적 레귤이터에 의한 크레인 흔들림 제어계 설계)

  • Kim, Y.B.;Jang, J.S.
    • Journal of Power System Engineering
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    • v.12 no.6
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    • pp.50-55
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    • 2008
  • In general, the swing motion of the crane is controlled and suppressed by activating the trolley motion. In many papers reported by us, we suggested a new type of anti-sway control system of the crane. In the proposed control system, a small auxiliary mass(moving-mass) is installed on the spreader and the swing motion is controlled by moving the auxiliary mass. The actuator reaction against the auxiliary mass applies inertial control forces to the container in order to reduce the swing motion in the desired manner. Futhermore the measuring systems based on image sensor have been proposed also. To obtain the robustness for our control system, $H_{\infty}$ based control techniques and other approach have been applied to suppress swing motion. As well known, the robust control technologies based on $H_{\infty}$ control need complicated and difficult process. In the result, the obtained closed-loop system becomes to high order system which may give us many difficulties to apply it to the real plants. Therefore, we introduce an easy approach which is based on LQ control theory. In this approach, we introduce the frequency dependent weighting matrices which give the system filters to shape frequency characteristics of the controlled system and guarantee the control performance.

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Control of Crane Systems by a Digital Redesign Method (디지탈재설계법에 의한 크레인계의 제어)

  • 이동철;신민생;하주식;김상봉
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.16 no.1
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    • pp.41-52
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    • 1992
  • An algorithm of transforming continuous-time state feedback gains into equivalent discrete-time feedback gains or vice versa is proposed using bilinear transformation. The proposed method is evaluated experimentally by an application control of a mobile crane system which is implemented by 16bits micro computer with A/D and D/A converters. It has been shown from the experimental result that the transformed feedback gains are virtually identical to the optimal discrete gain over range of significant sampling time. Since the transformed matrix is composed by a distinct relationship between continuous-time gain and discrete-time gain, it is noted that the proposed method can be regarded as an explicit gain transformation method compared to the other methods using series expansion.

PID Learning Controller for Multivariable System with Dynamic Friction (동적 마찰이 있는 다변수 시스템에서의 PID 학습 제어)

  • Chung, Byeong-Mook
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.12
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    • pp.57-64
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    • 2007
  • There have been many researches for optimal controllers in multivariable systems, and they generally use accurate linear models of the plant dynamics. Real systems, however, contain nonlinearities and high-order dynamics that may be difficult to model using conventional techniques. Therefore, it is necessary a PID gain tuning method without explicit modeling for the multivariable plant dynamics. The PID tuning method utilizes the sign of Jacobian and gradient descent techniques to iteratively reduce the error-related objective function. This paper, especially, focuses on the role of I-controller when there is a steady state error. However, it is not easy to tune I-gain unlike P- and D-gain because I-controller is mainly operated in the steady state. Simulations for an overhead crane system with dynamic friction show that the proposed PID-LC algorithm improves controller performance, even in the steady state error.

A Learning Method of LQR Controller using Increasing or Decreasing Information in Input-Output Relationship (입출력의 증감 정보를 이용한 LQR 제어기 학습법)

  • Chung, Byeong-Mook
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.9 s.186
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    • pp.84-91
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    • 2006
  • The synthesis of optimal controllers for multivariable systems usually requires an accurate linear model of the plant dynamics. Real systems, however, contain nonlinearities and high-order dynamics that may be difficult to model using conventional techniques. This paper presents a novel loaming method for the synthesis of LQR controllers that doesn't require explicit modeling of the plant dynamics. This method utilizes the sign of Jacobian and gradient descent techniques to iteratively reduce the LQR objective function. It becomes easier and more convenient because it is relatively very easy to get the sign of Jacobian instead of its Jacobian. Simulations involving an overhead crane and a hydrofoil catamaran show that the proposed LQR-LC algorithm improves controller performance, even when the Jacobian information is estimated from input-output data.

Remote control scheme for cranes using electro-hydraulic servo positioner with coaxial rotary spool (동축 회전형 스풀을 가진 전기 유압 서어보 위치 제어기를 이용한 크레인의 원격제어)

  • 김홍집;김경진;현웅근;서일홍;오상록
    • 제어로봇시스템학회:학술대회논문집
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    • 1990.10a
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    • pp.693-697
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    • 1990
  • A position control system is developed for an electro-hydraulic servo actuator with coaxial rotary spool, where the actuator is controlled by stepping motor. The position control system is utilized to develop the wireless remotely controlled crane system. And remote engine control system is also developed. Finally, to show the validity of this system, some experimental results and field test results am presented.

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Study on TLS Position Decision System of Container Crane

  • Son, Jeong-Ki;Park, Rae-Bang;Kwon, Soon-Jae
    • 제어로봇시스템학회:학술대회논문집
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    • 2001.10a
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    • pp.66.1-66
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    • 2001
  • As choosing proper length of boom of container crane according as sort of vessels(18, 22, 24 columns and so on), reinforcing of capacity of DC motor to transport heavy loads, it´s structure being oversized with flexibility and durability, the study is progressing on the automation for convenient operation and effective control. We often cannot but work slowly caused by swaying(pitching, rolling) of vessel. We can get productivity and efficiency by getting over it. The factors of swaying, as fellow; - wave caused by vessels around moving - wind and wave caused by weather change - vessel´s moving by change of load weight - tide - move of vessel According to ...

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