• Title/Summary/Keyword: Crack load

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Analysis of an Inside Crack of Pressure Pipeline Using ESPI and Shearography

  • Kim, Kyung-Suk;Kang, Ki-Soo
    • Journal of the Korean Society for Nondestructive Testing
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    • v.22 no.6
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    • pp.643-648
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    • 2002
  • In this study, shearography and ESPI have been used for quantitative analysis of an inside crack of pipeline and both of them appeared suitable to qualitatively detect inside crack. However, shearography needs several effective factors including the amount of shearing, shearing direction and induced load for the quantitative evaluation of the inside crack. In this study, the factors were optimized for the quantitative analysis and the site of cracks has been determined. Although the effective factors in shearography has been optimized, it is difficult to determine the factors exactly because they are related to the details of tracks. On the other hand, ESPI is independent on the details of a crack and only the induced load plays an important role. The out-of-plane displacement was measured under the optimized load and the measured were numerically differentiated, which resulted in an equivalent to the shearogram. The size of cracks can be determined quantitatively without any detail of a crack.

Evaluation on elastic-plastic fracture resistance curve of SA508C-3 and aluminum alloy steels by load-ratio method (Load-ratio 법에 의한 SA508C-3와 알루미늄 합금의 탄소성 파괴저항 곡선평가)

  • Yoon, H. K.
    • Journal of Ocean Engineering and Technology
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    • v.10 no.2
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    • pp.98-105
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    • 1996
  • A method is proposed to evaluate the elastic-plastic fracture resistance curve only with load displacement records without the crack length measurement in CT specimen. This method is based on the idea that the effect of plastic deformation and the crack growth can be measured only by using a load-displacement record. If we know the reference-load curve representing the hardening of specimen, then the crack extension can be calculated by the elastic compliance determined from the load ratio. The results of this proposed method were compared to those of the elastic-plastic fracture resistance curve for the ASTM standard unloading compliance method. The experimental results for two kinds of ductile materials showed that the proposed method well simulates the material J-R curves. This method is currently applied for CT specimens. but it can be extended to the other specimen geometries.

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Fracture Toughness Prediction of RPV Steels Using Crack Arrest Load of Load-Displacement Curve in Charpy V - Notch Impact Test (샤피 V - 노치 충격 하중-변위 곡선의 균열정지하중을 이용한 원자로압력용기강의 파괴인성 예측)

  • Park, Jeong-Yong;Kim, Ju-Hak;Lee, Yun-Gyu;Hong, Jun-Hwa
    • Korean Journal of Materials Research
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    • v.10 no.4
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    • pp.305-311
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    • 2000
  • Applicability of crack arrest load measured from the Charpy V-notch impact test has been investigated to predict the fracture toughness of nuclear reactor pressure vessel (RPV) steels (ASME SA508 Cl.3). The temperature dependence of the crack arrest load was well described by the type of exponential function characterized by an index temperature at which the crack arrest load is 2kN. The specific index temperature, which also well correlated with $T_{NDT}\;and\;T_{41J}$ is expected to be representative index temperature characterizing the crack arrest fracture toughness of RPV steels. Also, the crack arrest load correlated well with the stable crack length measured from the fracture surface. From the measurements of the crack arrest load and the stable crack length, the lower bound fracture toughness, $K_{Ia}$ of RPV steels could be predicted with sufficient accuracy.

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Stress Intensity Factors and Possible Crack Propagation Mechanisms for a Crack Surface in a Polyethylene Tibia Component Subject to Rolling and Sliding Contact (구름마찰 접촉하중시 Polyethylene Tibia 표면균열의 응력확대계 수와 복합전파거동에 관한 연구)

  • Kim, Byung-Soo;Moon, Byung-Young
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.12
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    • pp.2019-2027
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    • 2003
  • Pitting wear is a dominant from of polyethylene surface damage in total knee replacements, and may originate from surface cracks that propagate under repeated tribological contact. In this study, stress intensity factors, K$\_$I/and $_{4}$, were calculated for a surface crack in a polyethylene-CoCr-bone system under the rolling and/or sliding contact pressures. Crack length and load location were considered in determination of probable crack propagation mechanisms and fracture modes. Positive K$\_$I/ values were obtained for shorter cracks in rolling contact and for all crack lengths when the sliding load was apart from the crack. $_{4}$ was the greatest when the load was directly adjacent to the crack (g/a=${\pm}$1). Sliding friction caused a substantial increase of both K$\_$I/$\^$max/ and $_{4}$$\^$max/. The effective Mode I stress intensity factors, K$\_$eff/, were the greatest at g/a=${\pm}$1, showing the significance of high shear stresses generated by loads adjacent to surface cracks. Such behavior of K$\_$eff/ suggests mechanisms for surface pitting by which surface cracks may propagate along their original plane under repeated rolling or sliding contact.

Fatigue Crack Growth Behavior in Ultrafine Grained Low Carbon Steel

  • Kim, Ho-Kyung;Park, Myung-Il;Chung, Chin-Sung;Shin, Dong-Hyuk
    • Journal of Mechanical Science and Technology
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    • v.16 no.10
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    • pp.1246-1252
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    • 2002
  • Ultrafine grained (UFG) low carbon (0.15 wt.% C) steel produced by equal channel angula. pressing (ECAP) was tested for investigating the effect of load ratio on the fatigue crack growth rate. Fatigue crack growth resistance and threshold of UFG steel were lower than that of asreceived coarse grained steel. It was attributed to the less tortuous crack path. The UFG steel exhibited slightly higher crack growth rates and a lower △Kth with an increase of R ratio. The R ratio effect on crack growth rates and △Kth was basically indistinguishable at lower load ratio (R >0.3), compared to other alloys, which indicates that contribution of the crack closure vanishes. The crack growth rate curve for UFG steel exhibited a longer linear extension to the lower growth rate regime than that for the coarse grained as-received steel.

The Evaluation of LBB Behavior and Crack Opening Displacement on Piping System under Bending Load (굽힘하중을 받는 배관계의 LBB거동 및 균열개구변위의 평가)

  • Nam, Ki-Woo;Ahn, Seok-Hwan;Ando, Kotoji
    • Proceedings of the KSME Conference
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    • 2001.11a
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    • pp.67-72
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    • 2001
  • The LBB behavior and the crack opening displacement after a crack penetrated wall thickness of statically indeterminate piping system were investigated in this study, compared with statically determinate piping system. The reduction of ultimate strength caused by a crack was relatively small in the statically indeterminate piping system. The statically indeterminate piping system has more safety margin for LBB behavior than the statically determinate piping system. The crack opening displacement could be evaluated by using the plastic rotation angle proposed to evaluate the crack opening displacement after crack penetration in pipe with a non-penetrating crack.

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Stress intensity factors for an interface crack between an epoxy and aluminium composite plate

  • Itou, S.
    • Structural Engineering and Mechanics
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    • v.26 no.1
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    • pp.99-109
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    • 2007
  • A cracked composite specimen, comprised of an epoxy and an aluminium plate, was fractured under a tensile load. In this paper, two crack configurations were investigated. The first was an artificial center crack positioned in the epoxy plate parallel to the material interface. The other was for two edge cracks in the epoxy plate, again, parallel to the interface. A tensile test was carried out by gradually increasing the applied load and it was verified that the cracks always moved suddenly in an outward direction from the interface. The d/a ratio was gradually reduced to zero, and it was confirmed that the maximum stress intensity factor value for the artificial center crack, $K_{{\theta}{\theta}}^{max}$, approached that of an artificial interface crack,$K_{{\theta}{\theta}}^{ifc\;max}$ (where: 2a is the crack length and d is the offset between the crack and interface). The same phenomenon was also verified for the edge cracks. Specifically, when the offset, d, was reduced to zero, the maximum stress intensity factor value, $K_{{\theta}{\theta}}^{max}$, approached that of an artificial interface edge crack.

Fatigue Crack Propagation Characteristics in HAZ of A106 Gr B Steel Pipe Weldments (A106 Gr B강 배관용접부의 잔류응력해석 및 피로균열성장특성)

  • 김철한;배동호;김복기;조선영;홍정균;이범노
    • Proceedings of the KWS Conference
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    • 1999.05a
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    • pp.237-240
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    • 1999
  • In this study, residual stresses of the weldment were calculated by finite element analysis(FEA) and experiment. And, the crack closure behaviour and fatigue crack growth characteristics in field of residual stress of A106 Gr B steel pipe weldment were investigated under various stress ratio. Obtained results are as follows. I) $K_{op}$ was independent of $K_{max}$, and load ratio in fatigue crack growth. 2) In variation of load ratio, the scatter band of crack growth curve was reduced by half considering crack closure. and 3) Neglecting crack closure behaviour, actual fatigue crack growth rate can be underestimated' and Actual fatigue crack growth rate can be overestimated by $K_{res}$, in tensile residual stress field.

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A Prediction of Crack Propagation Rate under Random Loading (랜덤하중에서의 균열전파속도 추정법에 관한 연구)

  • 표동근;안태환
    • Journal of Ocean Engineering and Technology
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    • v.8 no.2
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    • pp.115-123
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    • 1994
  • Under variable amplitude loading conditions, retardation or accelerated condition of fatigue crack growth occurs with every cycle, Because fatigue crack growth behavior varied depend on load time history. The modeling of stress amplitude with storm loading acted to ships and offshore structures applied this paper. The crack closure behavior examine by recording the variation in load-strain relationship. By taking process mentioned above, fatigue crack growth rate, crack length, stress intensity factor, and crack closure stress intensity factor were obtained from the stress cycles of each type of storm ; A(6m), B(7m), C(8m), D(9m), E(11m) and F(15m) which was wave height. It showed that the good agreement with between the experiment results and simulation of storm loads. So this estimated method of crack propagtion rate gives a good criterion for the safe design of vessels and marine structure.

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Stochastic failure analysis of [0/θ]s laminated composite plate containing edge crack and voids using XFEM

  • Ashok B. Magar;Achchhe Lal
    • Advances in materials Research
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    • v.13 no.4
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    • pp.299-319
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    • 2024
  • Due to higher strength-to-weight ratio of composite laminates, they find uses in many weight-sensitive applications like aerospace, automobile and marine structures. From a reliability point of view, accurate prediction of failure of these structures is important. Due to the complexities in the manufacturing processes of composite laminates, there is a variation in the material properties and geometric parameters. Hence stochastic aspects are important while designing the composite laminates. Many existing works of composite laminate failure analysis are based on the deterministic approach but it is important to consider the randomness in the material properties, geometry and loading to predict accurate failure loads. In this paper the statistics of the ultimate failure load of the [0/θ]s laminated composite plate (LCP) containing the edge crack and voids subjected to the tensile loading are presented in terms of the mean and coefficient of variance (COV). The objective is to better the efficacy of laminate failure by predicting the statistics of the ultimate failure load of LCP with random material, geometric and loading parameters. The stochastic analysis is done by using the extended finite element method (XFEM) combined with the second-order perturbation technique (SOPT). The ultimate failure load of the LCP is obtained by ply-by-ply failure analysis using the ply discount method combined with the Tsai-Wu failure criterion. The aim is to know the effect of the stacking sequence, crack length, crack angle, location of voids and number of voids on the mean and corresponding COV of the ultimate failure load of LCP is investigated. The results of the ultimate failure load obtained by the present method are in good agreement with the existing experimental and numerical results. It is observed that [0/θ]s LCPs are very sensitive to the randomness in the crack length, applied load, transverse tensile strength of the laminate and modulus of elasticity of the material, so precise control of these parameters is important. The novelty of the present study is, the stochastic implementation in XFEM for the failure prediction of LCPs containing crack and voids.