• Earthquakes and Structures
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• 제10권4호
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• pp.769-788
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• 2016

The present study aimed at investigating the effect of a special plaster on the out-of-plane behavior of masonry walls. A reference specimen, plastered with conventional plaster, and a specimen plastered with a special plastered were tested under reversed cyclic lateral loading. The specimens were identical in dimensions and material properties. The special plaster contained an additive, which increased the adherence strength of the plaster to the wall. The amount of the additive in the mortar was adjusted based on the preliminary material tests. The influence of the plaster on the wall behavior was evaluated according to the initial cracking load, type of failure, energy absorption capacity (modulus of toughness), and crack pattern of the wall. Despite having limited contribution to the ductility, the special plaster increased the ultimate load capacity of the wall about 25%. The failure mode of the wall with special plaster resembled the plastic failure mechanism of a reinforced concrete slab in the formation of yielding lines along the wall. The deflection at failure and the modulus of toughness of the wall with special plaster were measured to be in order of 60% and 75% of the corresponding values of the reference wall.

• 한국재료학회지
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• 제26권10호
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• pp.542-548
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• 2016

The influence of NiCrAlY bond coating on the adhesion properties of an Fe thermal coating sprayed on an Al substrate was investigated. By applying a bond coat, an adhesion strength of 21MPa was obtained, which was higher than the 15.5MPa strength of the coating without the bond coat. Formation of cracks at the interface of the bond coat and the Al substrate was suppressed by applying the bond coat. Microstructural analysis of the coating interface using EBSD and TEM indicated that the dominant bonding mechanism was mechanical interlocking. Mechanical interlocking without crack defects in the coating interface may improve the adhesion strength of the coating. In conclusion, the use of an NiCrAlY bond coat is an effective method of improving the adhesion properties of thermal sprayed Fe coatings on Al substrates.

• 열처리공학회지
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• 제28권2호
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• pp.68-74
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• 2015

The low cycle fatigue (LCF) and creep-fatigue (hold time tension fatigue, HTTF) tests were performed on the modified 25Cr-13Ni cast stainless steel, which was selected as a candidate material for exhaust manifold in automotive engine. The exhaust manifold is subjected to an environment in which heating and cooling cycle occur due to the running pattern of automotive engine. Several types of fatigue behaviour such as thermal fatigue, thermal mechanical fatigue and creep-fatigue are belong to the main failure mechanisms. High temperature tensile test was firstly carried out to compare the sample with the traditional cast steel for the component. The low cycle fatigue and HTTF tests were carried out under the strain controlled condition with the total strain amplitude from ${\pm}0.6%$ to ${\pm}0.7%$ at $800^{\circ}C$. The hysteresis loops of HTTF tests showed significant stress relaxation during tension hold time. With the increase of tension hold time, the fatigue life was remarkably deceased which caused from the formation of intercrystalline crack by the creep failure mechanism.

• 화약ㆍ발파
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• 제37권3호
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• pp.25-33
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• 2019

지하광산의 갱내 굴착 과정에서 폭약을 사용하여 발파하는 경우, 최외곽공의 폭력을 조절하여 외부 암반의 손상도 감소와 원활한 파단면을 형성하는 작업은 종업자의 안전 및 작업능률을 향상시키는 결과를 가져올 수 있다. 본 연구는 2차원의 동적파괴과정해석기법인 DFPA-2D 코드를 사용하여 단일 장약공에서 발파 시, 장약공의 직경과 디커플링 지수에 따라 생성되는 균열손상범위를 수치해석적으로 확인하였고 Sweden의 발파손상영역 경험식을 이용하여 암반손상범위를 예측하고 DFPA 해석결과와 비교하였다. 추가로 DFPA코드를 지하채광발파의 최외곽공 발파균열예측에 적용하여 파단면형성 및 발파손상발생 메커니즘에 대하여 검토하였다.

• 한국재료학회:학술대회논문집
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• 한국재료학회 2011년도 추계학술발표대회
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• pp.31.2-31.2
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• 2011

We studied a method of manufacturing an anode to restrict contraction in reducing NiO/YSZ by uniformly mixing. In order to mix Ni and YSZ, a sub-micron Ni core surface was coated at high-speed by a mixture of nano-sized YSZ and a spherical core-shell was subsequently formed. The micron-sized core-shell anode powder was then heat treated at $400{\sim}1,450^{\circ}C$ in an air atmosphere and Ni was extruded and synthesized in nano-size. Subsequently, when the nano-sized mixture of the anode was heat treated and maintained at a temperature of $1,450^{\circ}C$, the anode was manufactured, where Ni and YSZ were uniformly distributed with the nano-structure. According to the nano-sized anode powder synthesis process, Ni particles were oxidized at $400{\sim}500^{\circ}C$ and became spherical by surface tension. In the case of the spherical core Ni powder, the heat treatment temperature rose to $1,250^{\circ}C$ and then a gap between the internal and external pressures occurred due to thermal and tensile stresses. A crack subsequently appeared on the surface, and the heat treatment temperature was increased continuously to increase the pressure gap and then the core Ni extruded as a nano-sized powder, Ni and YSZ uniformly distributed. It was found that the anode of 50~200 nm with a consistent structure obtained in this study has electric conductivity that is approximately 3 times larger than that of a commercial anode.

• 화약ㆍ발파
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• 제14권4호
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• pp.13-19
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• 1996

본 연구는 불연속면이 존재하는 암반에서 smooth blasting 이 실시되었을 때의 발파파단면의 형성기구를 밝히고, 효과적인 smooth blasting을 실시하기 위한 기술적 자료를 제공하기 위하여 수행되었다. 첫째, 불연속면의 경사와 발파공간거리에 의해서 형성되는 발파파단면의 형상을 I형(인접발파공이 직접 연결된 것), II형(단일 균열으로 연결된 것) 그리고 III형(방사상 균열에 의해서 형성된 것)으로 가정하고, 발파파단면의 요철도의 정도를 예측하는 방법을 제시하였다. 둘째 불연속면의 종류와 발파공에서 불연속면까지의 거리의 변화에 따른 발파균열의 상황을 검토하여 발파균열이 단일이나 방사상으로 되는 한계불연속거리를 결정하였다. 끝으로 불연속면의 종류, 발파공간거리 그리고 불연속면의 경사를 변화시킨 모형실험을 실시하여 파단면의 요철도를 실측하였다. 이 실측결과를 (2)식으로 계산되는 요철도의 예측치와 (3)식으로 계산되는 한계공간거리를 기준으로 대비함으로써 예측법의 타당성을 평가하였다. 실측치와 예측치를 불연속면의 종류와 경사별로 발파공간 거리를 기준으로하여 비교한 결과 overbreak + u 의 값은 예측치와 실험치가 높은 일치성을 나타내고, underbreak - u 의 값은 일치성이 다소 낮게 나타났으나 전체적으로 양호한 일치성을 나타냄으로써 파단면의 형성과 요철도의 예측법이 충분히 합리적이었음이 증명되어 불연속면을 함유하는 암반에서 Smooth Blasting 의 기구가 상당부분 밝혀졌다고 사료된다.

• Journal of Mechanical Science and Technology
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• 제18권5호
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• pp.770-779
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• 2004

This paper describes the micro cutting of wear resistant tungsten carbides using PCD (Poly-Crystalline Diamond) cutting tools in performance with SEM (Scanning Electron Microscope) direct observation method. Turning experiments were also carried out on this alloy (V50) using a PCD cutting tool. One of the purposes of this study is to describe clearly the cutting mechanism of tungsten carbides and the behavior of WC particles in the deformation zone in orthogonal micro cutting. Other purposes are to achieve a systematic understanding of machining characteristics and the effects of machining parameters on cutting force, machined surface and tool wear rates by the outer turning of this alloy carried out using the PCD cutting tool during these various cutting conditions. A summary of the results are as follows: (1) From the SEM direct observation in cutting the tungsten carbide, WC particles are broken and come into contact with the tool edge directly. This causes tool wear in which portions scrape the tool in a strong manner. (2) There are two chip formation types. One is where the shear angle is comparatively small and the crack of the shear plane becomes wide. The other is a type where the shear angle is above 45 degrees and the crack of the shear plane does not widen. These differences are caused by the stress condition which gives rise to the friction at the shear plane. (3) The thrust cutting forces tend to increase more rapidly than the principal forces, as the depth of cut and the cutting speed are increased preferably in the orthogonal micro cutting. (4) The tool wear on the flank face was larger than that on the rake face in the orthogonal micro cutting. (5) Three components of cutting force in the conventional turning experiments were different in balance from ordinary cutting such as the cutting of steel or cast iron. Those expressed a large value of thrust force, principal force, and feed force. (6) From the viewpoint of high efficient cutting found within this research, a proper cutting speed was 15 m/min and a proper feed rate was 0.1 mm/rev. In this case, it was found that the tool life of a PCD tool was limited to a distance of approximately 230 m. (7) When the depth of cut was 0.1 mm, there was no influence of the feed rate on the feed force. The feed force tended to decrease, as the cutting distance was long, because the tool was worn and the tool edge retreated. (8) The main tool wear of a PCD tool in this research was due to the flank wear within the maximum value of $V_{max}$ being about 260 $\mu\textrm{m}$.

• 콘크리트학회논문집
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• 제13권6호
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• pp.619-628
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• 2001

깊은 보의 실제 시공에서는 창호, 배관, 설비 등의 건축적 요구 조건과 각종 제약 조건에 의하여 복부에 개구부를 설치해야하는 경우가 많으며, 이러한 개구부를 갖는 깊은 보에서는 하중 전달 경로가 개구부의 위치와 크기 및 형태 등에 큰 영향을 받게 된다. 이 연구는 양단이 단순지지되어 있는 철근콘크리트 질은 보를 대상으로 하여, 전단경간비와 콘크리트 강도, 복부 보강형태 및 개구부의 위치 등 여러 구조 변수가 깊은 보의 최대 전단내력과 균열 발생 및 진전, 파괴형태 등에 미치는 영향을 실험을 통해 조사하고 이론과 비교하였다 실험 결과, 깊은 보의 거동은 복부의 대각균열 형성과 크게 연관되어 있으며, 전단경간비와 개구부의 영향에 따라 내력이 큰 차이를 보이는 것으로 나타났다. 이론식으로는 Kong의 제안식과 Ray의 제안식이 비교되었으며 개구부의 크기가 커 다소 오차를 보이는 X 계열 시험체를 제외하면 Kong과 Ray의 제안식 모두가 깊은 보의 극한 전단강도를 적절히 예측할 수 있는 것으로 조사되었다.

• 보존과학회지
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• 제27권2호
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• pp.201-209
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• 2011

야외에 놓여 있는 석조 문화재는 시간관 환경에 의한 풍화에 노출되어 있다. 따라서 문화재 석재 자체의 특성을 강화시켜 풍화에 대한 저항력을 높일 수 있는 강화제가 필요하다. 풍화된 석조문화재 보존은 tetraethoxysilane (TEOS)와 같은 알콕시실란계 강화제의 솔-젤 반응을 이용하여 강화시키고 있다. 솔-젤 반응 후 얻어진 젤의 치밀한 망상구조와 건조 시 모세관 힘의 발생으로 균열이 형성되어 2차 훼손 가능성이 높은 상업용 알콕시실란계 강화제를 대체할 유연한 알킬사슬을 가진 TEOS/(3-glycidoxypropyl) trimethoxysilane (GPTMS)계 강화제에 알킬 기능기를 가진 ethyltriethoxysilane (ETEOS)를 첨가하여 강화제의 표면 소수특성을 향상시킨 강화제를 개발하였다. ETEOS의 양과 가수분해와 축합반응으로 이루어지는 솔-젤 반응 속도를 가수분해의 양을 조절하여 제어하였다. 솔-젤 반응 특성을 무게 변화, FT-IR 등으로 확인하였고, 외부에 노출되어 풍화된 경주 남산근처의 화강암에 처리하여 물 함침량, 표면접촉각, 강화 효과 등을 측정하여 응용가능성을 확인하였다.