• 제목/요약/키워드: Cost of Poor Quality

검색결과 153건 처리시간 0.028초

화공플랜트 프로젝트에서 통합관리 소프트웨어 적용에 관한 연구 (A Study on the Application of an Integrated Management Software for a Petrochemical Plant Project)

  • 김윤;이동언;유호선
    • 플랜트 저널
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    • 제6권2호
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    • pp.56-61
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    • 2010
  • In this paper, an integrated management software is developed to promote the business competitive power. The interoperability among the software accounts for an ever growing performance of petrochemical plant project. If the interoperability is built up, company has taken advantages of quality, schedule, cost, and safety by active communication. The advantage of an integrated management software is examined in three aspects. In efficiency aspect, It takes advantage of the saving about the various information and the standard of project performance procedure. In quality, the integration gave aid to a quality improvement through team collaboration and data management within project life cycle. In cost, poor communications between systems waste 30% of project costs. If information could be inputted once and used by all, reductions in delivery time up to 40% were possible. Therefore, 10% savings of engineering cost was also possible.

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APQP와 DFSS를 연계한 자동차부품연구개발 단계에서 품질보증에 관한 연구 (A Study on Quality Assurance in Auto-parts Research & Development Stage with APQP and DFSS)

  • 이강인;김재휴
    • 품질경영학회지
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    • 제39권1호
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    • pp.131-140
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    • 2011
  • Today, due to the global recession car sales have been decreased rapidly and auto makers are competing continuously to expand their market share. Automakers are struggling in order to secure competitive cost and quality through continuous cost reduction and quality innovation activities to win in the competition. In this situation, auto parts makers are trying to reinforce price competitiveness by reducing COPQ (Cost Of Poor Quality) in the mass production stages by securing the quality of components in advance from the design stage through DFSS (Design For Six Sigma) activities which is 6 sigma approach in the R&D field. However, auto parts makers have been undergone various confusion, feeling difficulties to get interrelationship among various activities. Thus, this study is going to suggest approach method for much more effective R&D activities by securing interrelationship between ISO/TS 16949 system established in the auto parts industry and DFSS activities.

Profit efficiency and constraints analysis of shea butter industry: northern region of Ghana

  • Tanko, Mohammed
    • 농업과학연구
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    • 제44권3호
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    • pp.424-439
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    • 2017
  • This study was undertaken to examine the profit efficiency and its determining factors, the investment opportunity, and the challenges of shea butter producers in the northern region of Ghana. The methods employed in this research were the Stochastic Profit Frontier (SPF) model, gain-cost and investment return analyses, as well as Kendall's W statistic using primary data collected from 120 purposively-selected respondents. Results from the analysis indicated that profit efficiency was positively influenced by sex, household size, marital status, educational level, transportation cost, store rent, and price of shea nut with a gain in profit efficiency of 58.5%. The investment analysis demonstrated a net gain per person of $8,077 equivalent to GH₵ 28,270 Ghanaian cedi (GH₵) using 2016 exchange rate (GH₵ 3.5 = $1). Among the challenges identified, the poor quality of shea nuts was the most prioritised challenge with 72.8% agreement among the respondents. Based on these findings, it was recommended that proper training and education, as well as improvement in shea nut quality, should be promoted to improve the profit efficiency of shea butter producers.

경영전략과 통합된 6시그마 과제 선정 방안 (Six Sigma Project Selection Integrated into the Business Strategy)

  • 허원석;김동준;장중순
    • 산업공학
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    • 제16권spc호
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    • pp.1-6
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    • 2003
  • This study deals with the problem of selecting 6 sigma projects. Traditionally, such selection was based on CTQ (critical to quality) or COPQ (cost of poor quality) derived within business units. Since the objective of 6 sigma is to achieve business goals in a short period, 6 sigma projects should be selected and carried out in coincidence with the whole company's strategies. This paper proposes two methods of selecting 6 sigma projects: one is to identify CTQ's by analyzing the company's BSC's (balanced score card) and then deploying them into subunits of the company and the other is to identify those projects with large hidden COPQ or cost of waste by applying value stream analysis and process model simulation to derive process cost models.

The Impact of Design-Bid-Build Procurement Methods on Project Performance in Libya

  • Ghadamsi, Alaeddin;Braimah, Nuhu
    • Journal of Construction Engineering and Project Management
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    • 제6권2호
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    • pp.16-23
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    • 2016
  • The use of inappropriate procurement methods to deliver construction projects has long been acknowledged as a major source of poor project performance and is particularly problematic for the Libyan Construction Industry. Poor procurement method selection has been recognised as a major contributory factor to frequent time and cost overruns. This paper offers a way of selecting specific procurement methods to maximize successful project performance. The methodology involves an intensive review of relevant literature, followed by a semi-structured questionnaire survey. The key findings of the study reveal that 11 out of its 12 common selection criteria exhibit a significant contribution to one or more project performance criteria (time, cost and quality). Project clients should therefore prioritise these criteria when selecting a design-bid-build method. Knowledge of the criteria that contribute positively to project performance will also enable clients to work out, prior to and during construction, the best measures and provisions for successful project outcomes.

TMMi 레벨 5 품질 관리 프로세스 구축 방안 (TMMi Level 5 Quality Control Process Implementation Strategy)

  • 최승희;김학수;이구연
    • 한국정보과학회논문지:소프트웨어및응용
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    • 제41권8호
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    • pp.533-544
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    • 2014
  • 임베디드 분야를 비롯하여 거의 모든 산업 분야에 하드웨어를 기반으로 소프트웨어 탑재가 이루어지고 있다. 이에 제품의 품질 관리가 갈수록 중요해짐에 따라, 많은 기업이 품질 비용에 많은 지출을 하고 있다. 그러나 국내 기업의 경우 품질 저하 예방 비용보다는 품질 미달로 인한 문제 해결에 많은 비용을 쓰고 있어, 품질 저하 예방 비용의 효과적 집행을 위한 지속적인 개선이 필요한 상황이다. 이를 위해 정량적 품질 관리에 대한 관심이 증대되고 있으나, 정량적 품질 관리 활동은 프로세스 성숙도 모델에서 통계적 기법의 활용을 요구하는 레벨 4, 5에 속하는 고수준의 프로세스 활동으로 통계적 품질 관리 활동의 이행이 필수적이다. 이와 같은 현실을 반영하여 본 논문에서는 TMMi 레벨 5 프로세스 영역 중 품질관리(Quality Control) 프로세스 구축 방안을 소개하여 고수준의 통계적 품질 관리 프로세스 구축에 도움이 되고자 한다.

사무실 실내공기중 휘발성유기화합물의 기준설정에 관한 연구 (A Study on the Standards of Volatile Organic Compounds in Indoor Air of Office)

  • 김윤신;이철민;노영만;이소담;손종렬;김석원
    • 한국산업보건학회지
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    • 제16권4호
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    • pp.413-427
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    • 2006
  • It is necessary to study and develop guidelines for providing comfort and health indoor air quality for office workers since air-tight envelope system of current office building may cause poor indoor air quality. The purpose of this study is to propose guideline for volatile organic compounds in office base on the field study, human health risk assessment and cost-benefit analysis. The field study was conducted to survey the concentrations of volatile organic compounds in indoor air of 69 offices from June to September, 2005 in Seoul and Gyeonggi-do. The rate of excess to guideline of volatile organic compounds in indoor air of new apartment on the Ministry of Environment in Korea(MOE) was surveyed 37.6% for benzene, 6.8% for toluene, and 1.5% for ethylbenzene. As the result of human health risk assessment, mean cancer risk did not exceed 10-6 which is guideline of US.EPA. Also, total hazard index did not exceed 1 which is guideline of US.EPA. Through the cost-benefit analysis of angle on the social-economics to verify the necessary to establish the standards of volatile organic compounds for improvement and development of indoor air quality in office, the present value of benefit was higher than the present value of cost. With the above considerations in mind, it is suggested that the field study for indoor air quality in offices should be expanded and human health risk assessment and cost-benefit analysis be performed th offer scientific data for decision-making of policy for improvement and management of indoor air quality in office.

빈배합 모르타르의 공학적 특성에 미치는 플라이애시 품질의 영향 (Effects of Quality of Fly Ash on the Engineering Properties of Poor Mix Mortar)

  • 문병룡;송원루;백철;송흥호;한민철;한천구
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2016년도 춘계 학술논문 발표대회
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    • pp.49-50
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    • 2016
  • Recently in Korea, some studies on concrete that mass quantity of additives are substituted in order to respond to the government's Low Carbon Green Growth Policy are being conducted. As on of additives, FA as an industrial by-product is used in a large quantity. However, In some of the domestic FA refineries, since some quantity of concrete without passing through the refining process is released for sales for the reasons of the shortening of production time and the cost reduction, etc., it exerts a bad influence on the quality of concrete. Therefore, in this study, there was implemented an experiment on the effects of using an extreme quality of FA which is available for distributing domestically on the engineering characteristics of lean mortar. As a result, it was found that the quality of FA exerts its effect on the compression strength bigger than the flow property or the air volume.

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How Much Discrepancy Can Happen from BIM-based Quantity Take?

  • Kim, Seong-Ah;Chin, Sangyoon
    • 국제학술발표논문집
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    • The 6th International Conference on Construction Engineering and Project Management
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    • pp.263-267
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    • 2015
  • Stakeholders of a construction project expect cost savings through fast and accurate cost analysis by performing BIM-based quantity take-off (BQT). However, authors have observed that there can be discrepancies in the results of BQT depending on the level of development (LOD) and modeling methods. In addition, since quantity take-off methods are different depending on the construction work items, the combination of LOD, modeling methods of BIM, features of construction work items can cause serious overestimate or underestimate in BQT results. It is necessary to identify what kind of problems can happen and how those problems can be avoided in various construction work items, since the discrepancy of quantity take-off results has great impact on not only cost analysis but also the determination of contract amount and it can cause claims, poor construction quality, cost overruns, and many others later in the construction project. Therefore, this paper focuses the identification of issues and problems of BQT at each construction work item level based on two categorizations of structural works and interior works.

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게이트 도장 품질 개선을 위한 6시그마 프로젝트 사례 연구 (A Case Study of a Six Sigma Project for Improving Gate Painting Quality)

  • 홍성훈;최익준
    • 품질경영학회지
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    • 제34권1호
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    • pp.1-12
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    • 2006
  • This paper presents a six sigma project for improving gate painting quality in a medium-sized automotive part company. The project follows a disciplined process of five macro phases: Define, Measure, Analyze, Improve, and Control. A CTQ(critical to quality) is determined based on COPQ(cost of poor quality) analysis, and a process map is utilized for identifying process input variables. Three KPIV s(key process input variable) are selected; Painting Temperature, Painting Quantity, and Painting Viscosity, and DOE(design of experiments) is utilized for finding the optimal process conditions for three KPIVs. MINITAB software is used for data analyses and DOE. The sigma level of defects rate has improved from 2.93 to 3.66.