• Title/Summary/Keyword: Corrosive fluid

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A Study on the Proper Installation of Storage Tank Measuring Instruments through a Case Study of Corrosive Fluid Leak Accident (부식성 유체 누출 사고사례 연구를 통한 저장탱크 레벨게이지 적정설치에 관한 연구 )

  • Sang Ryung Kim;Gyu Sun Cho;Won Baek Yang
    • Journal of the Korean Institute of Gas
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    • v.27 no.2
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    • pp.32-38
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    • 2023
  • In a chemical plant, while supplying corrosive fluid to a storage tank with a pump, an accident occurred where the corrosive fluid leaked through the upper exhaust vent because the level indicator was not accurately determined. There are various causes of leakage accidents, but we focused on the sticking of the level indicator of the level gauge, which is the direct cause. As a result of the analysis, the level indicator used in the workplace where the accident occurred was randomly replaced, and in the summer when the accident occurred, the tubular type level gauge was found to be more likely to stick than other types because thermal expansion easily occurs. In addition, there were difficulties in reviewing the proper installation because the installation standards for measuring instruments installed in storage tanks were not clear in Korea. Therefore, in this study, based on accident cases and overseas standards, we are going to find out about precautions when installing storage tank instrumentation.

Investigation of Corrosion Fatigue Phenomena in Transient Zone and Preventive Coating and Blade Design against Fouling and Corrosive Environment for Mechanical Drive Turbines

  • Hata, Satoshi;Nagai, Naoyuki;Yasui, Toyoaki;Tsukamoto, Hiroshi
    • International Journal of Fluid Machinery and Systems
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    • v.1 no.1
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    • pp.121-139
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    • 2008
  • For mechanical drive steam turbines, the investigation results of corrosion fatigue phenomena in the transient zone are introduced, including basic phenomena on expansion line and actual design and damage experience. These results were analyzed from the standpoint of stress intensity during the start of cracking. In order to resolve such problems, preventive coating and blade design methods against fouling and corrosive environments are developed. Detailed evaluation test results are given for coating performance using a unique test procedure simulating fouling phenomena and washing conditions. Finally, the results of the successful modification of internals and on-line washing results on site are introduced.

Characteristics of MR Polishing using Carbonyl Iron Particles Coated with Xanthan Gum (Xanthan Gum으로 코팅된 Carbonyl Iron Particle를 이용한 자기유변유체 연마특성에 관한 연구)

  • Lee, J.W.;Ha, S.J.;Shin, B.C.;Kim, D.W.;Cho, M.W.;Choi, H.J.
    • Transactions of Materials Processing
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    • v.21 no.2
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    • pp.138-143
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    • 2012
  • A polishing method using magnetorheological (MR) fluid has been developed as a new precision technique to obtain a fine surface. The process uses a MR fluid that consists of magnetic carbonyl iron (CI) particles, nonmagnetic polishing abrasives, water and stabilizers. But the CI particles in MR fluids cause a severe corrosion problem. When coated with Xanthan gum, the CI particles showed long-term stability in corrosive aqueous environment. The surface roughness obtained from the MR polishing process was evaluated. A series of experiments were performed on fused silica glass using prepared slurries and various process conditions, including different polishing times. Outstanding surface roughness of Ra=2.27nm was obtained on the fused silica glass. The present polishing method could be used to produce ultra-precision micro parts.

Influences of Cathodic Protection and Coating Properties on the Corrosion Control of Metallic Structure in Extremely Acidic Fluids

  • Chang, H.Y.;Yoo, Y.R.;Jin, T.E.;Kim, Y.S.
    • Corrosion Science and Technology
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    • v.4 no.6
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    • pp.242-249
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    • 2005
  • A lot of parts in FGD (Flue Gas Desulfurization) systems of fossil-fuel power plants show the environments in which are highly changeable and extremely acidic corrosive medium according to time and locations, e.g. in duct works, coolers and re-heaters etc. These conditions are formed when system materials are immersed in fluid that flows on them or when exhausted gas is condensed into thin layered acidic medium to contact materials of the system walls and roofs. These environments make troublesome corrosion and air pollution problems that are occurred from the leakage of the condensed solution. To cathodically protect the metallic structures in extremely acidic fluid, the properties of the protective coatings on the metal surface were very important, and epoxy Novolac coating was applied in this work. On the base of acid immersion tests, hot sulfuric acid decreased the hardness of the coatings and reduced greatly the content of $Na_2O$, $Al_2O_3$, and $SiO_2$ among the main components of the coating. A special kind of CP(Cathodic Protection) system has been developed and tested in a real scale of the FGD facility. Applied coating for this CP system was peeled off and cracked in some parts of the facility. However, the exposed metal surface to extremely acidic fluid by the failure of the coatings was successfully protected by the new CP system.

Cavitation-Erosion Characteristics between Polymer Based Composites and Metals under the Various Condition of Fluid Systems (유체 환경하에서의 고분자 기지 복합재료와 금속재의 캐비테이션 침식 특성)

  • Kim, Yun-Hae;Son, Young-Jun;Eum, Soo-Hyun;Lee, Jung-Ju
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.3
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    • pp.363-371
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    • 2003
  • This study is mainly concerned with phenomenon of cavitation-erosion on the several materials and corrosive liquids which were applied with vibrator(suggested by ASTM G 32, 20KHz, 50$mu extrm{m}$). The maximum erosion rate by cavitation erosion in both of distilled water and sea water appeared to be proportioned to their hardness and tensile strength. Cavitation weight loss and rate of cast iron in sea water condition were greater(approximately 3 times) than that in distilled water condition, however in case of stainless steel and brass the cavitation weight loss of composite materials were not so different in both of their conditions. Cavitation weight loss of composite materials were shown as below on this test, Duratough DL : Weight loss in sea-water condition were greater (approximately 2.3 times) than it's distilled water condition. The main tendency of cavitation erosion for metals appeared that small damaged holes causing by cavitation erosion was observed with radial pattern. On the other hand, the tendency for composites appeared that small damaged holes were observed randomly.

Minimizing of Cavitation-Erosion Damage for Various Structures using Composites under the various Condition of Fluid Flow Systems (복합재료를 이용한 유동유체 환경하의 각종 구조물의 캐비테이션 침식손상의 최소화 방안)

  • 이정주;김찬공;김용직;김윤해
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 1999.11a
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    • pp.227-233
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    • 1999
  • This study is mainly concerned with phenomenon of cavitation-erosion on the several materials and corrosive liquids which were applied with vibrator (suggested by ASTM G-32, 20KHZ, 24{$mu}m$).The main results obtained are summarized as follows ; (1) The maximum erosion rate by cavitation erosion in both of fresh-water and sea-water appeared to be proportioned to their hardness and tensile strength. (2) Cavitation weight loss and rate of cast iron in sea-water condition were greater (approximately 3 times) than that in distilled-water condition, however in case of stainless and brass the cavitation weight loss and their rates were not so different in both of their conditions. (3) Cavitation weight loss of composite materials were shown as below on this test, DuraTough DL : Weight loss in sea-water condition were greater (approximately 2.3 times) than it's fresh-water condition. (4) As the result of observation with digital camea of specimens, the main tendency of cavitation erosion for metals, was that small damaged holes causing by cavitation e개sion was appeared with radial pattern, and composites materials was that small damaged holes were appeared randomly.

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CFD Analysis on the Flow Characteristics with Flow Coefficient in a PFA Lined Ball Valve for Different Opening Degrees (개폐각도에 따른 PFA 라이닝 볼밸브의 유동특성 및 유랑계수 전산해석)

  • Jeon, Hong-Pil;Kim, Dong-Yoel;Lee, Jong-Chul
    • The KSFM Journal of Fluid Machinery
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    • v.17 no.4
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    • pp.76-80
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    • 2014
  • PFA fluoropolymer lined technology revolutionized ball valve development and design decades ago and continues to be pivotal for many products and valve solutions in diverse industries and applications, such as chemical process, semiconductor/LCD manufacturing processes, pharmaceutical and others. Because of the extreme operating conditions such as high-temperature (${\sim}120^{\circ}C$) and high-pressure (~10 bar), the reliability of the valve is very important for minimizing in-line leakage and fugitive emissions of strong corrosive chemicals (hydrochloric acid, hydrofluoric acid, nitric acid, etc.) transported through the lines. In this study, we investigated the flow characteristics with flow coefficient in a PFA lined ball valve for different opening degrees using CFD analyses. The results should be the guidance for a new PFA lined ball valve design that will incorporate all the acclaimed and demonstrated benefits of the current design approaches.

Numerical analysis of the venturi flowmeter in the liquid lead-bismuth eutectic circuit after long-term operation

  • Zhichao Zhang;Rafael Macian-Juan;Xiang Wang
    • Nuclear Engineering and Technology
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    • v.56 no.3
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    • pp.1081-1090
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    • 2024
  • The liquid Lead-bismuth eutectic is used as the coolant for Gen-IV reactor concepts. However, due to its strong corrosive and high operating temperature, it is difficult to accurately measure the flow rate in long-term operating conditions. Venturi flowmeter is a simple structured flowmeter, which plays a very important role in the flow measurement of high-temperature liquid metals, especially since the existing flowmeters are difficult to be competent. It has the advantages of easy maintenance and stable operation. Therefore, it is necessary to study the operating conditions of the venturi flowmeter under high-temperature conditions. This work performs a series of simulations of the fluid-solid interaction between the flow liquid metal and venturi flowmeter with COMSOL software, including the dimensional sensitivity analysis of the venturi flowmeter to explore the most suitable structure and parameters for liquid heavy metal, the sensitivity analysis of the geometric parameters of the venturi tube on the varying conditions. It shows that when the contraction angle of the venturi flowmeter is 33°, the diffusion angle is 13°, the diameter of the throat is 8 mm, and the temperature of the lead-bismuth eutectic is 733.15 K, it is most suitable for the measurement in the lead-bismuth circuit.

Surgical Treatment of An Unnoticed Postemetic Esophageal Perforation With Thai Method (Thal 술식으로 치료한 Boerhaave 증후군 -1예 보고-)

  • Lee, Jae-Dong;Lee, Jong-Tae;Kim, Gyu-Tae
    • Journal of Chest Surgery
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    • v.21 no.5
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    • pp.935-940
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    • 1988
  • Perforated esophagus is a surgical emergency; it is the most serious and frequently the most rapidly lethal perforation of the gastrointestinal tract. Contamination of the mediastinum and often a pleural cavity with corrosive fluids, food material and bacteria leads to cardiorespiratory embarrassment, shock, major fluid losses and fulminating infection. Despite the improved diagnostic and treatment modalities, a perforation or leak from the esophagus remains a major source of morbidity and mortality. When esophageal perforation occurs, a successful outcome can be expected only when it is diagnosed soon after the event and repaired early. Esophageal perforations have a poor prognosis after delayed surgical treatment. With the use of the Thai onlay gastric patch method, a case of postemetic spontaneous perforation of the esophagus was successfully managed 6days after the event.

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Extravasation Injury and Pressure Sore in Brain Damage Patient with Stiffness of the Limbs

  • Jung, Kyu Hwa;Choi, Hwan Jun;Kim, Jun Hyuk
    • Archives of Reconstructive Microsurgery
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    • v.23 no.1
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    • pp.36-39
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    • 2014
  • Extravasation injury refers to leakage of corrosive liquids from veins, resulting in tissue damage. The authors report on a case of extravasation injury to the left hand after administration of fluid to the antecubital area in a patient with brain damage. In order to minimize the effects of extravasation injury, rapid diagnosis and management are needed. In patients with stiffness, pressure sores can develop requiring more careful management by the medical staff.