• Title/Summary/Keyword: Corrosion Life

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Effect of Corrosion on Fatigue Life of Piping material under Repeating Load (반복하중을 받는 배관용 강재의 피로수명에 미치는 부식의 영향)

  • Park, Keyung-Dong;An, Jae-Pil
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2005.11a
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    • pp.228-229
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    • 2005
  • The compressive residual stress, which is induced by shot peening process, has the effect of increasing the intrinsic fatigue strength of surface and therefore would be beneficial in reducing the probability of fatigue damage. However, it was not known that the effect of shot peening in corrosion environment. In this study, the effect of shot peening on corrosion fatigue crack growth of sping steel immersed in 6% $FeCl_3$ solution and corrosion characteristics with considering fracture mechanics. The results of the experimental study corrosion fatigue characteristics of spring steel are as follows; the fatigue crack growth rate of the shot peening material was lower than of the un peening material. And fatigue life shows more improvement in the shot peening material than un peening material. This is because the compressive residual stress of surface operate resistance of corrosion fatigue crack propagation. It is assumed that the shot peening process improve corrosive resistance and mechanical property.

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Load bearing capacity reduction of concrete structures due to reinforcement corrosion

  • Chen, Hua-Peng;Nepal, Jaya
    • Structural Engineering and Mechanics
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    • v.75 no.4
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    • pp.455-464
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    • 2020
  • Reinforcement corrosion is one of the major problems in the durability of reinforced concrete structures exposed to aggressive environments. Deterioration caused by reinforcement corrosion reduces the durability and the safety margin of concrete structures, causing excessive costs in managing these structures safely. This paper aims to investigate the effects of reinforcement corrosion on the load bearing capacity deterioration of the corroded reinforced concrete structures. A new analytical method is proposed to predict the crack growth of cover concrete and evaluate the residual strength of concrete structures with corroded reinforcement failing in bond. The structural performance indicators, such as concrete crack growth and flexural strength deterioration rate, are assumed to be a stochastic process for lifetime distribution modelling of structural performance deterioration over time during the life cycle. The Weibull life evolution model is employed for analysing lifetime reliability and estimating remaining useful life of the corroded concrete structures. The results for the worked example show that the proposed approach can provide a reliable method for lifetime performance assessment of the corroded reinforced concrete structures.

Improvement of the Corrosion Fatigue Life of Metal Material by Shot Peening (쇼트피닝가공에 의한 금속재료의 부식피로수명 개선)

  • Nam Ji-Hun;Kou Dae-Lim;Lee Kook-Jin;Lee Dong-Sun;Cheong Seong-Kyun
    • Proceedings of the KSR Conference
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    • 2004.10a
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    • pp.716-721
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    • 2004
  • Corrosion highly affects to reduce lifetime and performance of machinery metallic components. The effects of shot peening on the fatigue life of metal material under corrosive environment are investigated in this paper. Experimental results show that the fatigue limit of shot peened specimen increases about 52$\%$. That means the fatigue life of metallic components is highly extended by shot peening. The corrosion greatly reduces the fatigue strength depending on the corrosive condition from one week up to one year. In case of shot peened specimen, the corrosion does not reduce the fatigue strength and fatigue life up to six months. It means that shot peening has superior effectiveness to reduce the influence of corrosion to the metallic materials.

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Prediction on Fatigue Life of Messenger Wire with Service Environments (사용환경에 따른 조가선의 피로수명 예측)

  • Chang Seky;Kim Yong-Ki
    • Journal of the Korean Society for Railway
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    • v.8 no.6 s.31
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    • pp.525-532
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    • 2005
  • Fatigue life of catenary wires in various environments is reduced when stress is concentrated on some points, which are often found in corroded areas by surrounding pollutants. Therefore, the fatigue test were performed in order to investigate the effect of the surface corrosion on the destructive behavior in service environment and accelerated corrosion environment as well as th examine the corrosive property and mechanism of the catenary wires. In the fatigue test of the messenger stranded wire, the corrosion degraded materials showed 35~50% of fatigue life at a same stress amplitude compared to original material. Because the catenary wires have variable load by the interaction of periodic contacts with pantographs the maximum stresses of trolley wire and messenger wire calculated by simulation at the messenger wire during operation was estimated thought the corrosion behavior interpretation of variable stress and fatigue test.

Effects of Alloying Elements on the Corrosion Layer Formation of Pb-Grid/Active Materials Interface (Pb 기판/활물질 계면의 부식층형성에 미치는 합금원소영향)

  • Oh, Se-Woong;Choe, Han-Cheol
    • Journal of the Korean institute of surface engineering
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    • v.40 no.5
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    • pp.225-233
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    • 2007
  • Effects of alloying elements on the corrosion layer formation of Pb-grid/active materials interface has been researched for improvement of corrosion resistance of Pb-Ca alloy. For this research, various amounts of alloying elements such as Sn, Ag and Ba were added to the Pb-Ca alloys and investigated their corrosion behaviors. Batteries fabricated by using these alloys as cathode grids were subjected to life cycle test. Overcharge life cycle test was carried out at $75^{\circ}C$, 4.5 A, for 110 hrs. with KS standard (KSC 8504). And then, after keeping the battery with open circuit state for 48 hr, discharge was carried out at 300A for 30 sec. Corrosion morphology and interface between Pb-grid and active materials were investigated by using ICP, SEM, WDX, and LPM. Corrosion layer of Pb-Ca alloy got thicken with increasing Ca content. For Pb-Ca-Sn alloy, thickness of corrosion layer decreased as Sn and Ag content increased gradually. In case of Pb-Ca-Sn-Ba alloy, thickness of corrosion layer decreased up to 0.02 wt% Ba addition, whereas, it was not changed in case of above 0.02 wt% Ba addition.

Design of Hull Residual Life Prediction System Considering Corrosion and Coating (부식과 도장을 고려한 선체잔여수명예측시스템 설계)

  • Park, Seong-Whan;Lee, Han Min
    • Journal of the Society of Naval Architects of Korea
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    • v.50 no.2
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    • pp.104-110
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    • 2013
  • In this paper, the design procedure and results for 'Residual Life Prediction System Considering Corrosion and Coating' are explained, which is one module of 'Life-cycle Management System of Ship and Offshore Plant's' Operation. This 'Residual Life Prediction System' has two main functions; one is residual life prediction function based on probability processing using corrosion measurement data of ship's major structural members, and another is rust rate prediction function based on visual image processing of inspection photos. The analysis of system user requirements and functions are introduced, and the structure and environment of the developed system are explained.

ADVANCES IN DESIGN AND RESIDUAL LIFE CALCULATION WITH REGARD TO REBAR CORROSION OF REINFORCED CONCRETE

  • C. Andrade;D. Izquierdo;J. Rodriguez;L Ortega
    • Proceedings of the Korea Concrete Institute Conference
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    • 2005.05a
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    • pp.15-30
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    • 2005
  • The increasing amount of structures presenting distress due to reinforcement corrosion is urging the establishment of more accurate calculation methods for the service life of concrete structures. In the present paper, a summary of the different approaches is presented that are able to calculate the expected life of new structures, in certain aggressive environments or the residual life of already corroding structures. The methods for the initiation period are based on the proper calculation of the carbonation front or chloride penetration and on the steel corrosion rate. The methods for the residual load-bearing capacity calculations are based in the use of ' indicators ' or in the evaluation of the reduced section and a structural recalculation.

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Symptom-based reliability analyses and performance assessment of corroded reinforced concrete structures

  • Chen, Hua-Peng;Xiao, Nan
    • Structural Engineering and Mechanics
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    • v.53 no.6
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    • pp.1183-1200
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    • 2015
  • Reinforcement corrosion can cause serious safety deterioration to aging concrete structures exposed in aggressive environments. This paper presents an approach for reliability analyses of deteriorating reinforced concrete structures affected by reinforcement corrosion on the basis of the representative symptoms identified during the deterioration process. The concrete cracking growth and rebar bond strength evolution due to reinforcement corrosion are chosen as key symptoms for the performance deterioration of concrete structures. The crack width at concrete cover surface largely depends on the corrosion penetration of rebar due to the expansive rust layer at the bond interface generated by reinforcement corrosion. The bond strength of rebar in the concrete correlates well with concrete crack width and decays steadily with crack width growth. The estimates of cracking development and bond strength deterioration are examined by experimental data available from various sources, and then matched with symptom-based lifetime Weibull model. The symptom reliability and remaining useful life are predicted from the predictive lifetime Weibull model for deteriorating concrete structures. Finally, a numerical example is provided to demonstrate the applicability of the proposed approach for forecasting the performance of concrete structures subject to reinforcement corrosion. The results show that the corrosion rate has significant impact on the reliability associated with serviceability and load bearing capacity of reinforced concrete structures during their service life.

A mechanical proprties and fatigue life of aluminum alloy sheets for autobodies (자동차 차체용 알루미늄 합금 판재의 기계적특성과 부식피로수명)

  • 박인덕;윤옥남;남기우
    • Journal of Ocean Engineering and Technology
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    • v.11 no.2
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    • pp.57-69
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    • 1997
  • The objetive of this study is to compare the mechanical proprties of 6000 series Al-Mg-Si aluminum alloy (AC120) with 5000 series Al-Mg aluminum alloy (TG25), and to investigate the influence of corrosion solution for fatigue life. Comparing of TG25 and AC120 alloy sheets, TG25 alloy sheets showing higher plastic ratio and total elongation have better formability than AC120 alloy sheets. The hardness of nugget area was a little higher than that of base metal area. Also, grain coarsening was observed in HAZ(Heat Affected Zone). In a corrosion fatigue experiment, the fatigue life decreased as concentration increased, when a dipping time was constant. The life decreased as dippling time increased, when a concentration was constant.

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Characteristics of corrosion fatigue strength of TiN coating steel (TiN 피복강재의 부식피로강도특성)

  • 김귀식;현경수;오맹종
    • Journal of Advanced Marine Engineering and Technology
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    • v.19 no.3
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    • pp.62-69
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    • 1995
  • In order to investigate the effect of TiN coating on corrosion fatigue behavior of metal, the rotary bending corrosion fatigue tests were carried out in 3% NaCl solution by using the round bar specimens of high-speed steel, SKH-9, coated with TiN by PVD method. From the experimental results, fatigue strength of TiN coating steel in air was obvious improvement as compared with that of the substrate because of the restriction of dislocation movement in near surface of the substrate by hard thin film. In 3% NaCl solution, corrosion fatigue life of TiN coating specimen in high stress level was improvement same as in air. But in low stress level, corrosion fatigue life of TiN coating one was equivalent to that without coating, due to much crack initiated from corrosion pits formed at the substrate by failure of coating layer.

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