• Title/Summary/Keyword: Cooperation of Engineering Processes

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Development of an Enclosed Die Forging Die Set and its Application to Precision Forging (폐쇄단조 다이세트 개발 및 정밀단조 응용)

  • Jun B. Y.;Park R. H.;Choi S. H.;Sung J. Y.;Kim C. G.;Jeong S. H.;Joun M. S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.143-147
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    • 2005
  • In this study, a die set for enclosed die forging is developed and it is applied to precision forging of bevel gears and spiders. The enclosed die forging die set is introduced in detail together with the enclosed die forging. A target mechanical press and a model product are selected and various engineering technologies are applied for detail design of the enclosed die forging die set. Several precision forgings are manufactured by the developed die set. The enclosed die forging die set as well as the precision forging processes are developed under intensive industry-university cooperation.

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Development of Confocal Imaging System for Wafer Inspection (개발 웨이퍼 검사위한 Confocal 이미징 시스템의 개발)

  • Ko, Kuk-Won;Nguyen, Cong Dai;Koh, Kyung-Cheol
    • Proceedings of the KAIS Fall Conference
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    • 2010.05a
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    • pp.108-112
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    • 2010
  • Confocal Imaging System is an essential machine for a wide range of inspection wafer. For concurrent and fast acquiring the image data of four channels, the new image acquisition system used the protocol of camera-link standard with the full mode of configuration in interconnection with a frame grabber integrated in a computer, which is popularly used for many cameras, so the programming environment of image processing is optional such as Visual C++, Matlab. In addition, many conventional methods were coordinately used for contribution to build the high quality of images for precise processing analog signals of PhotoMutiplier Tubes(PMTs), accurate control of scanning device, sensitivity of PMTs, and laser source. The prototype of new image acquisition system, could meet the goal of development, it is used in LSCM for high content screening to investigation the processes of elements of living specimens at the same time by simultaneous grab image data on 4 PMTs channels.

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Nonlinear Characteristics of Non-Fuzzy Inference Systems Based on HCM Clustering Algorithm (HCM 클러스터링 알고리즘 기반 비퍼지 추론 시스템의 비선형 특성)

  • Park, Keon-Jun;Lee, Dong-Yoon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.11
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    • pp.5379-5388
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    • 2012
  • In fuzzy modeling for nonlinear process, the fuzzy rules are typically formed by selection of the input variables, the number of space division and membership functions. The Generation of fuzzy rules for nonlinear processes have the problem that the number of fuzzy rules exponentially increases. To solve this problem, complex nonlinear process can be modeled by generating the fuzzy rules by means of fuzzy division of input space. Therefore, in this paper, rules of non-fuzzy inference systems are generated by partitioning the input space in the scatter form using HCM clustering algorithm. The premise parameters of the rules are determined by membership matrix by means of HCM clustering algorithm. The consequence part of the rules is represented in the form of polynomial functions and the consequence parameters of each rule are identified by the standard least-squares method. And lastly, we evaluate the performance and the nonlinear characteristics using the data widely used in nonlinear process. Through this experiment, we showed that high-dimensional nonlinear systems can be modeled by a very small number of rules.

Quality Management for Utilizing BIM in Construction Phase (시공단계에서의 BIM 활용성 증대를 위한 품질관리 방안)

  • Kwon, Ocheol;Cho, Joowon;Jo, Chanwon
    • Korean Journal of Computational Design and Engineering
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    • v.18 no.5
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    • pp.338-347
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    • 2013
  • Since it is common that design BIM data created by designers and engineers do not afford to consider constructability for the site, it is usually necessary to optimize the design BIM data to construction BIM data. While this optimization process requires various design updates depending on the construction methods and requirements, most designers in the projects do not participate the construction phase, which can arise another obstacle factor in utilizing construction BIM. In order to prevent this issue, we need cooperation system, where all the parties work together from the initial stage of project to create quality assured BIM model. However this kind of system is not realistic in Korea with most of the working processes being conventional yet. Therefore, at this point of time, it is realistic for us to secure basic construction qualities in the design phase and keep those qualities by the construction phase. This study suggested a relevant quality management plan for BIM usage in construction phase.

Control of scale formation using high voltage impulse (고전압 임펄스에 의한 스케일 제어)

  • Yang, Seon-Hee;Chang, In-Soung
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.3
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    • pp.2301-2307
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    • 2015
  • The aim of this study was to evaluate the feasibility of application of the high voltage impulse (HVI) technique to the control of scale formation by calcium carbonate, which is pointed out as an important issue in industrial water treatment. The HVI system consisted of the power supply, high voltage generator, capacitors, switch and impulse generator was designed and made in laboratory scale, which can make 17kV impulse. HVI was introduced to the reactor that was filled with synthetic water containing $Ca^{2+}$ion. The concentration of calcium ion decreased only 3.0% after 5 minutes of contact time. However, it decreased up to 13.7% after 60 minutes of HVI contact time. Temperature and pH increased but conductivity decreased due to precipitation of the calcium carbonate. Although the decrease in concentration of calcium ion was not sufficient, it was verified that the HVI technique could be applicable for the softening and desalting processes.

Developing a hair dryer using a new invention techniques Inventogram (새로운 발명기법 인벤토그램을 이용한 헤어드라이기 개발)

  • Han, Jaeoh;Oh, Sehoon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.11
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    • pp.6425-6431
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    • 2014
  • As science advances, the gathering and sharing of information has become easier, and the spreading speed of information is increasing through the internet and smart phones. Enormous wealth creation around the world from the rapid spread of knowledge of products is possible, which can have a significant impact in a country's economic revival. On the other hand, to develop these ideas, many products are difficult for ordinary people to use with the current techniques. Therefore, new techniques to develop hit products are needed. This thesis identified the limitations of previous invention processes or technique, This invention technique was made by finding ideas and fundamentals hidden in the innovative products. The results obtained from the analysis of a kind and pictograms were combined, and symbolized by the present invention technique that would be for anyone to master. Furthermore, a hair dryer that utilizes electromagnetic waves of the inventograms was developed.

Automatic Mesh Generation System for FE Analysis of 3D Crack (3차원 균열의 유한요소해석을 위한 자동요소분할 시스템)

  • Lee, Ho-Jeong;Lee, Joon-Seong
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.10 no.9
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    • pp.2183-2188
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    • 2009
  • This paper describes an automatic mesh generation system for finite element analysis of three-dimensional cracks. It is consisting of fuzzy knowledge processing, bubble meshing and solid geometry modeler. This novel mesh generation process consists of three sub-processes: (a) definition of geometric model, i.e. analysis model, (b) generation of bubbles, and (c) generation of elements. One of commercial solid modelers is employed for three-dimensional crack structures. Bubble is generated if its distance from existing bubble points is similar to the bubble spacing function at the point. The bubble spacing function is well controlled by the fuzzy knowledge processing. The Delaunay method is introduced as a basic tool for element generation. Practical performances of the present system are demonstrated through several mesh generations for 3D cracks.

Analysis of the Effect on the Process Parameters for the Thin Ceramic Plate in the Ceramic Injection Molding (판상제품의 세라믹 사출 시 공정변수 영향 분석)

  • Kim, Jinho;Hong, Seokmoo;Hwang, Jihoon;Lee, Jongchan;Kim, Naksoo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.5
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    • pp.2587-2593
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    • 2014
  • Ceramic Injection Molding (CIM) is one of wide used processes in industry field and the applications are gradually being expanded to parts of medical and electric devices. In this study, the CIM process were analyzed with FEM and process parameters were studied and analyzed the effect on product quality. The shape of simple flat plate was compared to the shapes with the hole, with the round corner portion or with the side wall portion. If there are holes then the hole around the uneven density distribution and the defects such as weld lines could be occurred. The Large radius of the corners of the product give good formability and fluidity. Not only the shape parameters of product but also the process parameters during CIM are studied. The simulation results showed that the process parameters of temperature, initial fractions and velocity are important design parameters to improve the quality of products.

Kinematic and Structural Analysis of a 6-DOF Manipulator for Narrow-space Work (협소 공간 작업을 위한 6축 다관절 로봇의 기구학 및 구조해석)

  • Chung, Seong Youb;Choi, Du-Soon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.3
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    • pp.666-672
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    • 2017
  • Our research team is developing a 6-DOF manipulator for narrow workspaces in press forming processes, such as placing PEM nuts on the bottom of a chassis. In this paper, kinematic analysis was performed for the position control of the manipulator, along with structural analyses for position accuracy with different payloads. First, the Denavit-Hatenberg (DH) parameters are defined, and then the forward and backward kinematic equations are presented using the DH parameters. The kinematic model was verified by visual simulation using Coppelia Robotics' virtual robot experimentation platform (V-REP). Position accuracy analysis was performed through structural analyses of deflection due to self-weight and deflection under full payload (5 kgf) in fully opened and fully folded states. The maximum generated stress was 22.05 MPa in the link connecting axes 2 and 3, which was confirmed to be structurally safe when considering the materials of the parts.

Process and Die Design of Square Cup Drawing for Wall Thickening (사각형 판재성형 시 벽두께 증육을 위한 금형 및 공정 설계)

  • Kim, Jinho;Hong, Seokmoo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.9
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    • pp.5789-5794
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    • 2015
  • Recently, thin and light-weight production technologies are needed in IT industry in accordance with increase of the smart phones and mobile PC products. In order to make light and high rigidity products, engineering plastic and aluminum materials are frequently used in products appearance and frame hat support structure. Especially aluminum extrusion and CNC Brick processes are widely used for high strength and high rigidity technology. But extrusion method has constraints to apply exterior design and CNC Brick process has relatively high production cost and low speed of manufacturing. In this research, a new process method is introduced in order to reduce material cost and to improve manufacturing speed dramatically. Plate forging process means basically that thickening of local wall area thickness after deform exterior shape by deep drawing and bending process. Therefore, it is possible to minimize the waste of material and the manufacturing time. In this study the process of plate forging is designed using finite element program AFDEX-2D and the thickness and the width of initial deformed blank. And it is verified as a sample which is a part of laptop developed through the proposed plate forging method.