• Title/Summary/Keyword: Cooling material

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Finite Element Analysis of Multistage Hot Forging Process During Mold Cooling (금형 냉각을 고려한 다단 열간 단조 공정의 유한요소해석)

  • Choi, Du-Soon;Kang, Hyoungboo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.5
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    • pp.75-81
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    • 2020
  • Multistage hot forging process enables mass production of various parts at a high speed, wherein, it is important to design the forging steps in an optimal way. Finite element methods are widely applied for optimizing the forging process design; however, they present inaccurate results due to the rapid change in the mold temperature during multistage hot forging. In this study, the temperature distributions of the mold in a steady state were calculated via heat transfer analysis during mold cooling. The flow stress and friction coefficient of the material were measured according to the temperature and were applied for numerical analysis of the multistage hot forging process. Eventually, the accuracy of the analysis results is verified by comparing these results with the experiments.

A Development of the Dynamic Absorber and Damper for Vibration and Noise Reduction of the Personal Computer (PC의 진동/소음 저감을 위한 쿨링홴의 동흡진장치 및 절연장치의 개발)

  • Jung, Won-Young;Lee, Kyu-Ho;Chung, Jin-Tai
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.21 no.4
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    • pp.339-345
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    • 2011
  • The purpose of this study is reduction the vibration of the personal computer by developing the vibration absorber and damper. The eccentricity of the cooling fan causes the vibration of the computer. We designed the material properties of the vibration absorber and damper by FEM model within operation frequencies of the cooling fan. We experiment the overall analysis and system analysis by using a laser vibrometer. The result shows that the proposed dynamic absorber and damper reduce the vibration of the personal computer.

Experimental Study on Coefficient of Flow Convection (유수대류계수에 관한 실험적 연구)

  • 정상은;오태근;양주경;김진근
    • Proceedings of the Korea Concrete Institute Conference
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    • 2000.04a
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    • pp.297-302
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    • 2000
  • Pipe cooling method is widely used for reduction of hydration heat and control of cracking in mass concrete structures. However, in order to effectively apply pipe cooling systems to concrete structure, the coefficient of flow convection relating the thermal transfer between inner stream of pipe and concrete must be estimated. In this study, a device measuring the coefficient of flow convection is developed. Since a variation of thermal distribution caused by pipe cooling has a direct effect in internal forced flows, the developed testing device is based on the internal forced flow concept. Influencing factors on the coefficient of flow convection are mainly flow velocity, pipe diameter and thickness, and pipe material. finally a prediction model of the coefficient of flow convection is proposed using experimental results from the developed device. According to the proposed prediction model, the coefficient of flow convection increases with increase in flow velocity and decreases with increase in pipe diameter and thickness. Also, the coefficient of flow convection is largely affected by the type of pipe materials.

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A Local Softening Method for Reducing Die Load and Increasing Service Life in Trimming of Hot Stamped Part (핫스템핑 부품의 전단가공에서 전단 하중의 감소 및 트리밍 금형 수명 향상을 위한 국부 연화 방법)

  • Choi, H.S.;Lim, W.S.;Kang, C.G.;Kim, B.M.
    • Transactions of Materials Processing
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    • v.20 no.6
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    • pp.427-431
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    • 2011
  • In general, hot stamped component is trimmed by costly and time consuming laser cutting when the material strength is over 1,500MPa. The aim of this work was to demonstrate that the trimming die life is improved and the trimming load is decreased by lowering the strength of the region to be trimmed. The model employed in this study was a hat shape, similar to the cross section of many hot stamped products. FE-analysis of hot stamping process was performed to evaluate the effect of tool shape on cooling rate at the area to be trimmed. The best tool shape was thus identified, which created slower cooling and lower hardness at the region to be trimmed. The wear at the cutting tool edge was also reduced.

A Study on the Heat Balance of Cooling System for Armored Vehicles (밀폐형 차량 냉각시스템에 대한 열평형 연구)

  • Kim, S.K.;Ahn, S.H.;Nam, K.W.
    • Journal of Power System Engineering
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    • v.11 no.1
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    • pp.70-75
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    • 2007
  • Heat transfer coefficient and fin efficiency of a heat exchanger dispersed in the microelement of control volume were predicted with various flow patterns, conditions and material properties. A computational program was developed by using the method of efficiency-NTU(Number of transfer unit). The modelling was applied to heat exchangers, also was integrated in power pack cooling system in an armored vehicle. The compatibility and the generality were proved by comparing the prediction values with the test results. The developed program may be useful for the design of the cooling system in an armored vehicle.

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Numerical Analysis of Micro-jet Array Cooling Device with Various Configurations

  • Jung, Yang-Ki;Lee, In-Chan;Ma, Tae-Young
    • Transactions on Electrical and Electronic Materials
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    • v.6 no.2
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    • pp.39-45
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    • 2005
  • Numerical and visualization procedures are used in a finite difference grid to analyze and better understand the heat transfer in the MEMS based air micro-jet array (MIA) impingement cooling device. The Navier-Stokes (NS) equations with incompressible flow are solved using an implicit procedure. The temperature contour and velocity vector visualization diagrams are used for illustration. The computed temperature distribution at the bottom of the MIA is in good agreement with the experimental measurement data. The parameters are investigated to improve the efficiency of heat transfer in the MIA. The optimum configuration of the MIA is suggested. The present modeling explains the flow phenomenon and yields valuable information to understand the flow and heat transfer in MIA.

Evaluation of Microstructure and Formability of Rheocasting Aluminum Alloy by Inclined Cooling Plate (경사냉각판을 이용한 반응고 알루미늄 합금의 미세조직 및 성형성 평가)

  • Hwang, Bum-Kyu;Kim, Soon-Kook;Kim, Duck-Hyun;Lim, Su-Gun
    • Journal of Korea Foundry Society
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    • v.39 no.5
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    • pp.94-101
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    • 2019
  • This study investigated the microstructure properties of A356 and AC8A alloys with a rheocasting mold using an inclined cooling plate. In addition, a formability evaluation was performed according to the solid fraction. Regardless of the position, the overall microstructure was shown to be uniform and a finer crystal structure was obtained as the solid fraction increased. The study confirmed that the molding pattern changed according to the solid fraction and that the spherical α-Al and eutectic α were identified. The results of the formability according to the solid fraction of A356 and AC8A alloys were similar to the simulation results.

Energy Generating Self-cooling Greenhouse (열-전기 병합 에너지 생산 겸 자체 냉각 온실)

  • Kleinwachter, Jurgen;Chung, Mo;Kim, Jong-Sung
    • 한국신재생에너지학회:학술대회논문집
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    • 2006.06a
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    • pp.584-587
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    • 2006
  • An energy generating greenhouse based on fluoropolymer envelope and fresnel lens is proposed. The outstanding properties of the fluoropolymer films make them very suitable for large scale solar applications. Extremely high optical transmission over the whole solar spectrum, combined with mechanical strength, and durability allows us to design a highly optimized greenhouses for both plant growing and energy generation. Systems such as photovoltaic triple junction cells are especially attractive since they have up to 35% efficiency with much less cell material when the sun beam is focused with concentrators such as fresnel lenses. Cooling such devices will enhance the efficiency and provide useful thermal energy that could be further utilized for various applications depending on the local demands. This article introduces the basic ideas and principles of the energy generating greenhouses as a first step towards the actual deployment of such systems under Korean environment.

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Development of a Plate-type Megasonic with Cooling Pins for Sliced Ingot Cleaning

  • Hyunse Kim;Euisu Lim
    • Journal of the Semiconductor & Display Technology
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    • v.22 no.3
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    • pp.21-27
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    • 2023
  • In this article, a plate-type megasonic cleaning system with cooling pins is proposed for the sliced ingot, which is a raw material of silicon (Si) wafers. The megasonic system is operated with a lead zirconate titanate (PZT) actuator, which has high electric resistance, thus when it is being operated, it dissipates much heat. So this article proposes a megasonic system with cooling pins. In the design process, finite element analysis was performed and the results were used for the design of the waveguide. The frequency with the maximum impedance value was 998 kHz, which agreed well with the measured value of 997 kHz with 0.1 % error. Based on the results, the 1 MHz waveguide was fabricated. Acoustic pressures were measured, and analyzed. Finally, cleaning tests were performed, and 90 % particle removal efficiency (PRE) was achieved over 10 W power. These results imply that the developed 1 MHz megasonic will effectively clean sliced ingot wafer surfaces.

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A Study on Properties of Retentive Asphalt Concrete (보수성 아스팔트 콘크리트의 특성에 관한 연구)

  • Jang, Seck-Soo;Lee, Seung-Han;Jung, Yong-Wook
    • Proceedings of the Korea Concrete Institute Conference
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    • 2006.05b
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    • pp.565-568
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    • 2006
  • This study was retentive material into the porosities of the permeable asphalt concrete, we developed retentive asphalt concrete which can absorb water in rain and decrease the temperature of the pavement through the vaporization of rainwater. The experimental results showed that the maximum stability appeared in the 5.0% types of both AP-5 and SBS PMA. Between these two types, the maximum stability of the asphalt with AP-5 was 480kg, which means it met the stability requirement for walkways but didn't meet the requirement for roadways. On the other hand, the maximum stability of the asphalt concrete with SBS PMA was 676kg, which was 176 kg higher than the requirement for roadways(500kg) and satisfy the requirement of KS. The retentive material was 56.4% in the type of the retentive material with 30% diatomaceous earth, 66.6% in 50% type, 87.5% in 70% type. In the aspect of thermal properties, the retentive asphalt concrete can lower the surface temperature by about 15 degrees lower than the normal asphalt concrete can. This effect could be made by the evaporation cooling effect and the surface albedo. It should be noted that the evaporation cooling effect cools it by about 10 degrees and the surface albedo by about 5 degrees.

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