• Title/Summary/Keyword: Converting Machine

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Register Control on Compensator Roll type Converting Machines (보상롤 타입 컨버팅 머신의 레지스터 제어)

  • Kang Hyun-Kyoo;Kim Jung-In;Shin Kee-Hyun
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.323-324
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    • 2006
  • This paper presents dynamics of register error on a compensator roll type converting machine. Though a register control is an important aspect of a converting machine, it has not been taken into account as a main subject. Lately, demands for high speed converting machines over 500mpm(m/min) are raising but domestic converting industries can not come up with the high speed machines because capacities fur designing of the converting machine is restricted lower than 300mpm. Moreover register control is the key to product flexible displays through roll-to-roll systems. In this paper, a compensator roll type register controller is analyzed using mathematical model of register error. A case study for reducing transient register errors is discussed.

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Dynamics of Dancer Systems in Converting Machines (컨버팅 머신의 덴서 동특성 해석)

  • Kang Hyun-Kyoo;Seong Chang-Youp;Shin Kee-Hyun
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.65-66
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    • 2006
  • Dancer systems are most widely used mechanism for attenuation of tension disturbances. Lately, demands fur high speed converting machines over 500mpm(m/min) are raising but domestic converting industries can not come up with the machines because capacities for a designing of the converting machine are restricted lower than 300mpm. Moreover roll-to-roll is attracted flexible display manufacturer's attention as a effective method for productivity. A constant tension level in the span before the first printing cylinder is the key of high speed quality printing. This paper presents a modeling and simulations of dancer systems on converting machines.

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A Study on Noise Automatic Inspection System for Washing Machine Auto-Transmission (세탁기용 자동변속기 (Auto-Transmission)의 이상음 검사자동화 시스템에 관한 연구)

  • 김재열
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1998.03a
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    • pp.310-315
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    • 1998
  • This study includes noise automatic inspection system for washing machine auto-transmission one of modern home necessary. We effort to find and certificate sound noisesource by sound power and sound intensity, and apply to frequency analysis in vibration related sound noise. Still more we have been studying to data acquisition and programming for MS VisualBasic version 5.0. System component is below. 1) Pentium PC for data acquisition. 2) DSO for noise acquisition. 3) S/W for comparison and decision. 4) I/F Board for data communication. Wave form data through the DSO are converting to ASCII code data. The ASCII code through binary converting S/W are to be decision fitness or the badness comparison S/W. Finally, we will making noise monitoring system and automatic inspection system.

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A Study on the Tactile Inspection Planning for OMM based on Turning STEP-NC information (ISO14649) (Turning STEP-NC(ISO14649) 정보를 기반한 접촉식 OMM(On-Machine Measurement) Inspection planning에 대한 연구)

  • IM CHOONG-IL
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2003.05a
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    • pp.208-216
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    • 2003
  • ISO 14649 (data model for STEP-NC) is a new interface scheme or language for CAD-CAM-CNC chain under established by ISO TC184 SCI. Up to this point, the new language is mainly made for milling and turning, and other processes such as EDM will be completed in the future. Upon completion, it will be used as the international standard language for e-manufacturing paradigm by replacing the old machine-level language, so called M&G code used since 1950's. With the rich information contents included in the new language, various intelligent functions can be made by the CNC as the CNC knows what-to-make and how-to-make. In particular, On-Machine Inspection required for quality assurance in the machine level, can be done based on the information of feature­based tolerance graph. Previously, On-Machine inspection has been investigated mainly for milling operation, and only a few researches were made for turning operation without addressing the data model. In this thesis, we present a feature-based on-machine inspection process by the 4 Tasks: 1) proposing a new schema for STEP-NC data model, 2) converting the conventional tolerance scheme into that of STEP-NC, 3) modifying the tolerance graph such that the tolerance can be effectively measured by the touch probe on the machine, and 4) generating collision-free tool path for actual measurement. Task 1 is required for the incorporation of the presented method in the ISO 14649, whose current version does not much include the detailed schema for tolerance. Based on the presented schema, the tolerance represented in the conventional drafting can be changed to that of STEP-NC (Task 2). A special emphasis was given to Task 3 to make the represented tolerance accurately measurable by the touch probe on the machine even if the part setup is changed. Finally, Task 4 is converting the result of Task into the motion of touch probe. The developed schema and algorithms were illustrated by several examples including that of ISO 14649 Part 12.

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Modeling and Analysis of a Pendulum Dancer in Industrial Converting Machines (산업용 컨버팅 머신의 펜듈럼 덴서 모델링 및 해석)

  • Kang, Hyun-Kyoo;Shin, Kee-Hyun;Kim, Sang-Chul
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.5
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    • pp.482-488
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    • 2009
  • Dancer system is typically used equipment for attenuation of tension disturbances. In industrial converting machines, a composite type of dancer system is applied which is mixture of active and passive dancer. It includes feedback position control loop of roll with pendulum dancer and its characteristics is different from passive and active one. In this paper, a mathematical model of the pendulum dancer was derived including PI position feedback controller and it was analyzed by using a pole-zero map and bode plot under various conditions. It was found out that velocity, length of span and inertia were associated with the performance of regulation. It was suggested that the length of upstream span should be greater than that of the downstream and the inertia should be smaller for improvement of the performance. The results can be used for design guidelines of the industrial dancer system.

Dynamics of Register error on Compensator Roll type Converting Machines (보상롤 타입 컨버팅 머신의 레지스터 에러 동특성 해석)

  • Kim J.I.;Kang H.K.;Shin K.H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.325-326
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    • 2006
  • Recently, it is concentrated on productivity improvement in high speed operation by converting industries. Register error is becoming the one of the most issued problem. Moreover register control is the key to product flexible displays through roll-to-roll systems. This paper presents a derivation of register error modeling. And the dynamics of register error is simulated under various conditions. Register error is affected by both roll velocity and tension between the front and back span. And dynamics of register error is to be an interaction in succeeding spans.

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Pattern Data Extraction and Generation Algorithm for A Computer Controlled Pattern Sewing Machine (컴퓨터 제어 패턴 재봉기를 위한 패턴 데이타 추출 및 생성 알고리즘)

  • Yun, Sung-yong;Baik, Sang-hyun;Kim, Il-hwan
    • Journal of Industrial Technology
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    • v.19
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    • pp.179-187
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    • 1999
  • The computer pattern sewing machine is an automatic sewing machine that is controlled by an input pattern. Even a novice can run this machine for various tasks fast and reliably such as sewing a button, a belt ring and an airbag, etc. The pattern processing software, which is the main software of this machine, is for editing and modifying pattern data by online teaching or off-line editing, setting up parameters, and calculate a moving distance of working area on the x-y axes. In this paper we propose an algorithm to generate pattern data for sewing by simplifying image data. The pattern data are composed of outline data like dot, line, circle, arc, curve, etc. We need converting this data into sewing data which involve sewing parameter, moving distance of working are an the x-y axes, thread, spindle speed.

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