• Title/Summary/Keyword: Constant Pressure System

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Development of Variable Rolling Pressure Device for Bead-Shape Accuracy and Mechanical Property Enhancement in WAAM (Wire Arc Additive Manufacturing(WAAM)에서 적층 비드(Bead) 형상 정확도 및 기계적 특성 향상을 위한 가변 가압장치 개발)

  • Hwang, Ye-Han;Lee, Choon-Man;Kim, Dong-Hyeon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.8
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    • pp.66-71
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    • 2022
  • Metal additive manufacturing (AM) has revolutionized several manufacturing industries. AM can generate large-scale metal components and produce complex geometries close to net-shapes. WAAM is an AM technology that has garnered considerable interest among industries owing to its economics and relatively high deposition rates. However, the heat accumulation in the weld bead during deposition triggers distortion and residual stress. To address these problems, various methods of interpass pressure rolling systems have been suggested in recent research. In addition, combining the rolling and WAAM processes can mitigate residual stresses. The constant-pressure rolling of the interlayer also affect the microstructure. The coarse microstructure of the as-deposited sample was altered to finer equiaxed grains via these methods. However, the bead-shape accuracy of the interlayer constant-pressure method does not consider the heat accumulation in each layer. Therefore, this study develops an interpass variable pressure rolling system that considers the heat accumulation of each layer. The interpass variable pressure rolling system comprises deposition, detection, pressure, and transport units. Finally, verification tests are performed on the interpass variable-pressure rolling system (at 500 kg) with the WAAM process, and the obtained results are discussed.

The Characteristics of Solid Mixing in a Vibrating Type Feeder and Pressure Fluctuation of Packing Materials for a Fluidized Bed Combustor (유동층 연소로에서 진동형 공급기의 고체혼합 및 충전물에 대한 압력요동 특성)

  • 김미영;김의식
    • Journal of the Korean Society of Safety
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    • v.14 no.3
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    • pp.101-109
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    • 1999
  • This study attempts to analyse the solid mixing in the feeder and the packing effect for pressure fluctuations in the fluidized bed. To study the mixing characteristics of solid in vibrating feeder for the stable operations of fluidized combustion, the system consisted of two groups of particles such that fine particles were located on the top of the coarse particles before vibratory mixing had started. The effects of packing materials on the pressure fluctuations in a fluidized bed were analysed by using a statistical method to interpret the behavior of fluidized bed. The experiments were carried out in a fluidized bed of 6.7cm-ID, and the experimental variables were particle sizes, of 115 to 1,015$\mu\textrm{m}$ in diameter and the multi-sized particles haying Rosin-Rammler and Gaussian distributions. The settled bed heights of particles to diameter ratios (L/D) were ranged from 0.5 to 2.0. And fluidizing of particles was carried out by air. The packing materials used were screen packing, and the properties of the pressure fluctuations in the fluidized bed were measured by a differential pressure transducer. The properties of the pressure fluctuations calculated were the mean, the standard deviation, and the major frequency of the power spectral density functions. From the characteristics of fluidizing, it was found that the standard deviation of pressure fluctuations could be effectively used to explain the fluidized phenomena, and the packing materials affected severely the properties of the pressure fluctuations. As a result, from the interpretation by spectral analysis, the effects of measuring radius of pressure fluctuations on standard deviation were constant in the case of the fluidized bed with and without packing materials. However, the effects of measuring the height of pressure fluctuations on standard deviations were linear increasing for the fluidized bed with packing materials, but were constant for the fluidized bed without packing materials at 4.5cm above the gas distributor. The major frequency of pressure fluctuations was found to be nearly independent of fluidized system. Also, the major frequency of pressure fluctuations decreased with increasing packing size, and it had maximum value at 10% of the packing amount.

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A study on the development of polishing robot system attached to machining center for curved surface die (머시닝센터 장착형 곡면금형 연마용 로봇 시스템 개발에 관한 연구)

  • 하덕주;이민철;이만형
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10b
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    • pp.1312-1315
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    • 1996
  • Polishing work for a curved surface die demands simple and repetitive operations and requires much time while it also demands high precision. Therefore it is operated by skilled worker in handiwork. But workers avoid polishing work gradually because of the poor environments such as dust and noise. In order to reduce the polishing time and to alleviate the problem of shortage of skilled workers, researches for automation of polishing have been pursued in the developed countries such as Japan. In this research we develop a polishing robot with 2 degrees of freedom motion and pneumatic system, and attach it to machining center with 3 degrees of freedom to form an automatic polishing system which keeps the polishing tool vertically on the surface of die and maintains constant pneumatic pressure. The developed polishing robot is controlled by real time sliding mode control using DSP(digital signal processor). A synchronization between machining center and polishing robot is accomplished by using M code of machining center. A performance experiment for polishing work is executed by the developed polishing robot.

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Characteristics Analysis of SRM Drive System for Hydraulic Pump (유압펌프용 SRM 구동 시스템의 특성해석)

  • Lee, Ju-Hyun;Kim, Bong-Chul;Kim, Tae-Hyung;Ahn, Jin-Woo
    • Proceedings of the KIEE Conference
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    • 2005.04a
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    • pp.83-86
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    • 2005
  • This paper proposed a hydraulic pump system which uses a variable SR drive and constant capacity pump. The base and maximum speed, torque are determined from displacement capacity of the pump and maximum pressure. The drive system is set to have a minimum power consumption having hydraulic preset pressure, which is operated within a maximum capacity and maximum preset pressure. This is achieved by controlling motor speed and power with feedback signal of pressure of the hydraulic pump. A 2.2kw, 12/8-pole SR motor and DSP based digital controller are designed and prototype drive system is manufactured. The proposed variable speed SR drive system is simulated and tested with experimental set-up. The test results show that the system has some good features such as high efficiency and high response characteristics.

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Measuring Interfacial Tension between Brine and Carbon Dioxide in Geological CO2 Sequestration Conditions using Pendant Bubble Methods (수적(垂滴)법을 이용한 이산화탄소 지중저장 조건에서의 염수-이산화탄소 간 계면장력 측정)

  • Park, Gyuryeong;An, Hyejin;Kim, Seon-ok;Wang, Sookyun
    • Journal of Soil and Groundwater Environment
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    • v.21 no.6
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    • pp.46-55
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    • 2016
  • This experimental study was aimed to estimate interfacial tension of brine-$CO_2$ by using a pendant bubble method and image analysis. Measurements were performed for wide ranges of temperatures, pressures, and salinities covering reservoir conditions in Pohang basin, a possible candidate for $CO_2$ storage operation in Korea. The profiles of $CO_2$ bubbles in brine obtained from image analysis with the densities of brine and $CO_2$ from previous studies were applied to Laplace-Young equation for calculating interfacial twnsion in brine-$CO_2$ system. The experimental results reveals that the interfacial tension is significantly affected by reservoir conditions such as pressure, temperature and water salinity. For conditions of constant temperature and water salinity, the interfacial tension decreases as pressure increases for low pressures (P < $P_c$), and approaches to a constant value for high pressures. For conditions of constant pressure and water salinity, the interfacial tension increases as temperature increases for T < $T_c$, with an asymptotic trend towards a constant value for high temperatures. For conditions of constant pressure and temperature, the interfacial tension increases with increasing water salinity. The trends in changes of interfacial tension can be explained by the effects of the reservoir conditions on the density difference of brine and $CO_2$, and the solubility of $CO_2$ in brine. The information on interfacial tensions obtained from this research can be applied in predicting the migration and distribution of injecting and residual fluids in brine-$CO_2$-rock systems in deep geological environments during geological $CO_2$ sequestrations.

Development of Laser Welding Technology for Commercial Vehicle Oil Pressure Sensor (상용차 오일압력 측정용 압력센서 제작을 위한 레이저용접기술)

  • Lee, Young-Min;Kim, Soon-Dong;Cho, Hae-Woon
    • Journal of Welding and Joining
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    • v.30 no.4
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    • pp.38-43
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    • 2012
  • Using a fiber laser heat source, an oil pressure sensor was fabricated to measure the pressure in commercial vehicles. A stepping motor was used for the rotational and translational motion in the diaphragms and hardware joining. Laser welding process algorism including shielding gas control and vision system was integrated by using LabVIEW software for the high quality welding and in-line monitoring purpose. For the maximum flexibility in pressure transmission to the pressure sensor, thin sheet metal diaphragm, $25{\sim}50{\mu}m$(SUS-316L), was used and the diaphragms were optimally designed with FEM analysis. The welded samples were cross-sectioned the observation showed that the maximum depth ratio was more than seven times of diaphragms. The maximum welding speed was measured to be as high as 50in/mm by the developed automation mechanism. The fabricated prototypes were tested for the proof pressure, spring constant and sealing. The FEM results of spring constant measurement was as accurate as up to 80% of the design value and the sensor was safely operated up to the nominal pressure of 10bars.

Deflection and Stress Distributions of a Circular Plate under the Constant Pressure with respect to the Element types (균등 압력이 부과된 원형판의 변형에 대한 해석요소의 정확성 비교)

  • Lee, Hyoungwook
    • Journal of Institute of Convergence Technology
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    • v.6 no.1
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    • pp.17-21
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    • 2016
  • The analysis of circular plates under the constant pressure are simplified as the loading conditions of the circular manhole. The theoretical solution of circular plates with respect to the constant pressures are derived by using the governing equation of plate deflection. The deflection and the radial stress distributions were calculated by the theory. Finite element solutions were conducted with respect to the element types of the continuum elements. The most accurate element was selected by comparisons of the theoretical solutions and simulated solutions. The C3D8I element type in brick-type continuum elements gave in a good accordance with the theoretical solutions.

Numerical Investigation of Performance Characteristics for Cooling Tower Axial Fans with Sweep (스윕을 가진 냉각탑용 축류홴의 성능 특성에 관한 수치해석적 연구)

  • Oh, K.J.
    • Journal of Power System Engineering
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    • v.13 no.4
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    • pp.31-37
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    • 2009
  • The purpose of this numerical study was to investigate performance characteristics for cooling tower axial fans with sweep. Performance data for the fans with various sweep angles were obtained in terms of the setting angle at a constant flow rate. Viscous flow calculations were carried out to obtain Performance data of the total pressure rise and hydraulic efficiency. A solution of the Ffowcs Williams-Hawkings equations was used to calculate the sound pressure level at three times fan diameter away from the fan. The calculated performance data well represented performance characteristics of the cooling tower axial fan. The total pressure rise and hydraulic efficiency at the same setting angle decreased with sweep angle. Sound pressure level slightly decreased for the fan with a sweep angle of 10 degree. No significant effect of the sweep geometry was found on the sound pressure level.

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