• Title/Summary/Keyword: Concrete segment

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An experimental study on mechanical behavior of shield segment with high-strength concrete and high-tension rebar (고강도 콘크리트와 고장력 철근을 적용한 쉴드 세그먼트의 역학적 거동에 대한 실험적 연구)

  • Lee, Gyu-Phil;Park, Young-Taek;Choi, Soon-Wook;Bae, Gyu-Jin;Chang, Soo-Ho;Kang, Tae-Sung;Lee, Jin-Seop
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.14 no.3
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    • pp.215-230
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    • 2012
  • An experimental research on the possibility of using high-strength concrete with the design strength of 60 MPa and high-tension rebar with the yielding strength of 600 MPa instead of conventional reinforced concrete segment to reduce its production cost was performed. Full-scale bending tests on both conventional and high-strength reinforced concrete segments were carried out to compare their mechanical and structural behaviors of the segments under flexural action. From the experiments, it was shown that the failure load of high-strength reinforced concrete segment was approximately 30% higher than that of the conventional segment even though reinforcements in high-strength segment were reduced by 26%. The test result showed that the bearing capacity of high-strength segment highly increased by high-strength concrete and high-tension rebar. It also verified the high possibility of high-strength reinforced concrete segment as a technical alternative to reduce the production cost of segments in a shield tunnel.

Analysis of Phase Change Materials for Production of Changable Mold for Free-form Concrete Segment (FCS 가변형 몰드 생산을 위한 PCM 분석)

  • Lee, Donghoon;Kim, Sunkuk
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2014.05a
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    • pp.150-151
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    • 2014
  • A mold of free-form concrete segment can be used only one time. Thus, the construction duration and cost are increased. The materials of the mold such as wood and metal have limitations due to the implementation and reuse. The review of the material of the mold for free-form concrete segment is needed to reduce duration and production cost. Phase change material can be used both to implement free-shape by heating and to produce mold after cooling. After using Phase change material can be re-used to mold by heating. The scope of this study is many kind of phase change materials for molding. The aim of this study is to analyze the phase change materials for production of changable mold for free-form concrete segment. In this study, the paraffin wax that is melted at 64℃ was selected by considering both the energy efficiency and the weather of Korea.

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Design of Expansion Segment of Precast Prestressed Concrete Segmental Box Girder bridges Using Strut and Tie Model (스트럿 타이 모델을 이용한 프리캐스터 프리스트레스 콘크리트 세그멘탈 박스 거더 교량의 신축이음 세그멘트이 설계기법 연구)

  • 오병환;이형준;김익현;한승환
    • Proceedings of the Korea Concrete Institute Conference
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    • 1995.04a
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    • pp.268-273
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    • 1995
  • In recent years, precast prestressed concrete segmental box girder bridges have been increasingly constructed Expansion disphragm segment of this type bridge transfers forces from the superstructure onto bearing or column, and plays an important roll of anchorage zone for longitudinal prestressed forces. Non-linear stresses occur inside of diaphragms by these extensive concentrated forces. In this study, the strut-and-tie models are proposed to design an expansion segment rationally. A formula to determine the effective transverse prestressed forces is proposed on the basis of these models. The present study is expected to provide an effective tool to design expansion segment of prestressed concrete bridges rationally.

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A basic study of manufacturing technology of free-form concrete segments (비정형 콘크리트 생산기술 기초연구)

  • Kim, Geun-Ho;Lim, Chae-Yeon;Kim, Sun-Kuk
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2013.05a
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    • pp.12-13
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    • 2013
  • Free-form building is increasing because of request that an order to raise the value and request of the local residents and the government trying to own iconic and beautiful buildings. In addition, the installation and production of free-form concrete segment are now available because of development of construction technology, such as the development of materials and equipment. However, the production of free-form concrete segment requires a lot of time and manpower than shaping. In particular, resources of the mold for the production of free-from segment will be invested excessively because mold can not be recycled. Thus, the problems of increased costs, construction periods and loss of productivity occur. To solve these problems, this study proposes a technique of making the mold of for variable within a short time. Technique proposed in this study can be recycled die and will realize fast and accurate free-form concrete segment.

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Durability Comparison of Precast Segment Lining and Cast-in-place Concrete Lining (프리캐스트 세그먼트 라이닝과 현장 타설 콘크리트 라이닝의 내구성 비교)

  • Gyuphil Lee
    • Journal of the Korean GEO-environmental Society
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    • v.24 no.12
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    • pp.13-18
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    • 2023
  • Cast-in-place concrete lining is commonly used in tunnel lining, but cast-in-place concrete lining has problems with construction and quality control. Precast segment lining is being used to solve these problems. In general, precast segment lining is known to have improved durability and easy maintenance such as rehabilitation of structures. This study compared the durability of 22 tunnel linings constructed with precast segments or cast-in-place reinforced concrete.

Requirements analysis for production of freeform concrete segments. (비정형 콘크리트 부재 생산을 위한 요구조건 분석)

  • Sung, Soojin;Lee, Donghoon;Kim, Sunkuk
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2014.05a
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    • pp.68-69
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    • 2014
  • Production of freeform concrete segments use various molds because of the unique shape of it unlike common concrete segments. As a result, the mold for freeform concrete segments cannot be reused. Therefor, cost overrun is occurred by needs of more time and manpower to produce the freeform concrete segments compared with common concrete segments. To prevent the cost overrun, a new production method for the freeform concrete segments is needed to develop and the requirements for it should be analyzed before. Therefor, the aim of this study is requirements analysis for production of freeform concrete segment. The requirements of production of freeform concrete segments and form for it is analyzed in this study. The result of this study would be used to suggest the new production method of freeform concrete segments.

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Evaluation of steel fiber reinforcement effect in segment lining by full scale bending test (실물파괴실험에 의한 세그먼트 라이닝의 강섬유 보강 효과 평가)

  • Lee, Gyu-Phil;Bae, Gyu-Jin;Moon, Do-Young;Kang, Tae-Sung;Chang, Soo-Ho
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.15 no.3
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    • pp.215-223
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    • 2013
  • An experimental research on the possibility of using fiber reinforced concrete precast tunnel segments instead of traditional reinforced concrete(RC) segment has been performed in europe. This solution allows removing the traditional reinforcement with several advantages in terms of quality and cost reduction. Full-scale bending tests were carried out in order to compare the behaviour of the segments under flexural actions on both rebar reinforced concrete and rebar-fiber reinforced elements. The test results showed that the fiber reinforced concrete can substitute the traditional reinforcement; in particular the segment performance is improved by the fiber presence, mainly in terms of crack.

Review of fire resistance evaluation and fire resistance method of concrete segment lining for fire in tunnel (터널 내 화재발생에 대한 콘크리트 세그먼트 라이닝의 내화성 평가 및 내화방법에 대한 고찰)

  • Moorak Son;Juhyun Cheon;Youngkeun Cho;Bumjoo Kim
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.25 no.2
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    • pp.121-139
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    • 2023
  • Various tunnels such as road, subway, and railway are under construction and operation. Various types of linings are used for structural stability of tunnel structures, and concrete segment linings are mainly installed in TBM tunnel construction. In this paper, when a fire occurs in a tunnel, the impact on the concrete segment lining, which is the structure in the tunnel, and related standards, fire resistance evaluation and fire resistance method are investigated through literature review and related contents are presented. Through this, it is intended to provide an information for practitioners to secure the safety of concrete segment linings against tunnel fires.

Fire-Resistance Characteristics of Shield Tunnel Concrete Linings (쉴드터널 콘크리트 라이닝의 내화특성)

  • Park Hae Geun;Lee Myeong Sub;Jeon Sang Eun;Park Dong Kyu
    • Proceedings of the Korea Concrete Institute Conference
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    • 2004.05a
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    • pp.32-35
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    • 2004
  • In recent years a number of catastrophic tunnel fires, the Euro tunnel, the Mont Blanc tunnel, the Tauem tunnel and the Gotthard tunnel, have occurred and inflicted serious damages to European countries. If a fire occurs in shield tunnels, the reinforced concrete segment linings playing as an important structural member is expected to damage severely and finally can be caused the collapse of tunnel. The purpose of this study is to evaluate the performance of concrete segment lining under heat exposure and to obtain information to assist a new technical approach to fighting fires in tunnels. In order to evaluate the fire-resistance performance of concrete segment by adding Polypropylene fibers, fire tests using the RABT heat-load curve is carried out. The temperature rise of this curve is very rapid up to $1200^{\circ}C$ within 5 minutes, and duration time of the $1200^{\circ}C$ exposure is 55 minutes. From the fire test, it was found that the explosive spalling was rapidly reduced by adding polypropylene fibers and this method is considered as an effective fireproof material to upgrade fire safety in tunnels economically.

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Pull-out Capacity of Cast-in-place Anchor for Construction of Precast Concrete Segment Arch (프리캐스트 콘크리트 패널 분절 아치 시공을 위한 선설치 앵커의 인발 강도 평가)

  • Ahn, Jin-Hee;Yim, Hong Jae;Bang, Jin Soo;Jeon, Seok Hyeon
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.24 no.2
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    • pp.94-102
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    • 2020
  • Precast concrete segment arch system has an economic and construct ability that combined with advantage of precast concrete and arch behavior. A precast concrete segment arch system with outrigger is consisted of segmented precast panels, a steel outrigger rib, and V-strip to connect precast panels with a steel outrigger rib and cast-in-place anchors in precast panels to connect V-strip should have sufficient pull-out capacity to form its arch shape by site lifting for assembled precast panels and outriggers. However, it is difficult to secure its embedment depth due to the relatively shallow thickness of precast panel. It can be also occurred that flexure deformation of precast panels caused by its pull-out behaviors. In this study, pull-out capacity of cast-in-place anchor was examined for construction of precast concrete segment arch system with outriggers. Therefore, a total of 24 precast panel specimens were fabricated to examine pull-out capacities of cast-in-place anchor in precast panels, and installation depth of anchors, diameter of anchors and wire mesh effects for the precast panel were examined. From this pull-out tests, its pull-out capacities and failure modes were evaluated and the type of the cast-in-place anchor applicable to the precast concrete segment panel arch system with outriggers was determined from comparison of the design specification values.