• Journal of the Korean Society of Manufacturing Process Engineers
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• v.19 no.3
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• pp.57-62
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• 2020

Concrete pump cars are a type of construction equipment that continuously supplies concrete using hydraulic pressure. When manually casting concrete, there may be a problem in the final quality of the concrete due to differences in the degree of cure between the pre-poured and subsequent concretes. Concrete pump cars are the most efficient machines to supply concrete in the shortest time; however, it is difficult to calculate their margin of safety during operation. In this paper, we verified the structural safety of the concrete pump car using a static/dynamic analysis at various position angles. Next, these results were compared with experimental results; strains using strain gages were compared with the strains measured using FEM software to verify the static analysis. In addition, the maximum displacement during the pumping was measured and it was used for fatigue analysis to evaluate the dynamic structural safety.

• Journal of the Korea Institute of Construction Safety
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• v.6 no.1
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• pp.7-11
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• 2024

Pump car is an equipment that transports concrete products as needed to the place where they are poured. In order to pour a large amount of concrete in a short period of time, using a pump car is the most efficient in terms of economic efficiency and quality control. However, recently, many casualties have occurred due to boom damage during concrete pouring, so this study suggests that improvements are needed in the equipment manufacturing stage, inspection standards for old equipment, and equipment rental system. The reason is that, as a result of the finite element analysis of the pump car, the significant stress acting at the second stage of the boom and the maximum stress at the top of the boom were found to be 895.39 MPa, and M.S. Since it was evaluated the lowest at 0.04, the need for reinforcement was recognized. And it was confirmed that the 2nd stage boom was the most stressful and vulnerable part of the 1st to 5th stage booms. Therefore, it is necessary to increase the thickness and rigidity of members at the design and manufacturing stage, and to reinforce the steel plates of currently used equipment. In addition, it is urgent to establish a system that makes non-destructive testing mandatory for all general construction machinery and holds inspection agencies responsible for missing boom defects during non-destructive testing and regular inspections.

• Proceedings of the KSR Conference
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• 2010.06a
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• pp.671-679
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• 2010

The construction of concrete track for the first time in Korea gives lots of meanings to civil engineering in various aspects. Settlement level needs to be kept minimal for the safety of the track. Concrete track has different structural characteristics comparing to conventional ballast track, so load distribution in concrete track is also different. Since it is the first time to build concrete track, there are very few experience and data available on the subject. Therefore it is important to evaluate how much load is transferred to the ground due to the running vehicle in concrete track and to determine the optimal thickness of layers. In this research, 9 individual earth pressure cells were installed at OOOk930 site in 2nd stage of Kyungbu high speed railway during under construction. The in-situ pressure data were measured at each layers during pump-car and locomotive were moving on the high speed railway surface.

• Proceedings of the Korea Concrete Institute Conference
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• 1997.04a
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• pp.521-526
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• 1997

The Spin Tester(High Speed Balancing and Overspeed Test Facility), which is designed for the quality control of turbine, generator, and rotors was supposed to be constructed with the use of Steel Fiber Reinforced Concrete(SERC) for reducing the risk of accident while operation. However, it was very existence of fiber concrete due to there are two major concern in the SFRC work: one is existence of fiber ball due to inhomogeneous mixing, the other is the segregation of the concrete materials. To avoid these possible problems, the S/a was controlled about 55% to reduce the segregation and the high range AE water reducing agent was used to maintain the slump over the value of 18cm. With these careful consideratons, the SFRC work was done successfully by only using regular equipments like pump car and vibrator.

• KIEAE Journal
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• v.9 no.1
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• pp.91-97
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• 2009

In this thesis presents the application to the field of Hwangto-used concrete highlighted as an eco-friendly material and performs an experiment in the aspect of construction and quality on the construction for all parts of buildings, rather than for some parts of buildings as shown from existing application and got the conclusion as followings. 1) It was turned out that Hwangto concrete showed lower hydrated heat and arid contraction comparing to those of cement concrete. And this phenomenon is judged to appear high when applied to mass building and huge span structures. 2) The construction of Hwangto concrete is judged to be possible in applying to constructions since the mechanical construction seems to be possible by using pump car and ready-mixed concrete which are used at the practical sites at the moment. 3) The pockmarks appearing on the exposure surface were about 2% of total area. This has great cohesion by Hwangto concrete but is judged that it will be improved through enough vibration stamping. Through the experiments of quality and construction of Hwangto concrete as environment-friendly construction materials, it is possible to judge modernized application of Hwangto concrete. It is in need of more studies about economical efficiency, structural stability, design application, etc. afterwards.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.17 no.6
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• pp.105-110
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• 2018

A concrete docking hose of pump car's boom pipe line have been used in many construction sites. They are long structures with continuous cornering, similar to a trunk of the elephant, characterized by a very high pressure resistance of 20MPa. They need flexible materials and structure in order to move the hose smoothy. But commercial concrete hose is hard to handle and heavy owing to adaption of steel reinforcement. In this study, it is tried an experimental approach to the characteristic of inner rubber layer and abrasion resistance. Also, we are investigated the bursting pressure according to the reinforcement of the hose and propose the usefulness of the hose reinforced with high strengthened aramid fiber.

• KSCE Journal of Civil and Environmental Engineering Research
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• v.39 no.4
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• pp.477-483
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• 2019

Recently, precast type SCP modules are being used instead of PSC structures in order to reduce the construction period and costs of special structures such as nuclear power plants and LNG storage tanks. The inside of the SCP module is connected with a stud for the integral behavior of the steel and concrete, and the use of high fluidity concrete is required. High fluidity concrete generally has a high content of binder, which leads to an increase in hydration heat and shrinkage, and a problem of non-uniform strength development. Therefore, in this study, fluidity and passing performance of high fluidity concrete according to material properties are investigated to select optimum mix design of low binder based high fluidity concrete. Mechanical properties of high fluidity concrete before and after pumping are examined using pump car. The filling performance of SCP mock-up members was evaluated by using high fluidity concrete finally.