• Title/Summary/Keyword: Concrete Mixing

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Variations in Heavy Metal Analytical Results and Leaching Characteristics of Coal Ash Recycled Concretes according to Sample Crushing Methods (분쇄방법에 따른 석탄재 재활용 콘크리트의 중금속 분석결과 및 용출특성 변화)

  • Lee, Jin Won;Choi, Seung-Hyun;Kim, Kangjoo;Moon, Bo-Kyung
    • Economic and Environmental Geology
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    • v.51 no.5
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    • pp.429-438
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    • 2018
  • Since concrete is a hardened aggregates of various materials, it needs to be crushed for chemical analyses. However, the effect of sample crushing on the analytical results has not been precisely assessed till today. In this study, we prepared concrete test pieces using Portand cements and fly ashes as binding materials, and ponded ashes and sands as aggregates and analyzed the heavy metals of the test pieces using Standards for Fair Testing of Soil Contamination (SFTSC) and Wastes (SFTW). For this, each test piece was partially crushed at first and sieved for separation of grains of <0.15 mm, 0.15-0.5 mm, and 0.5-5 mm from the same crushed samples (Crushing Method I). Results of those samples using SFTSC showed a clear trend that analyzed heavy metal concentrations are higher in the finer fractions. Particularly, fractions with <0.15 mm indicated much higher concentrations than the theoretical ones, which were calculated based on the concentrations of individual materials and their mixing fractions. In contrast, the analytical results were generally comparable with the theoretical ones when the test pieces were totally pulverized such that all the crushed grains were <0.15 mm in size (Crushing Method II). These results are associated with the fact that cement materials and fly ashes, which are high in heavy metals relative to other materials, are enriched in the fine fractions. The analytical results using the SFTW derived very low concentrations in most of parameters and did not indicate the dependence of concentrations on the crushing methods due to using distilled water as leaching agent.

Concrete Release agent using Low Cost High Performance Photocatalyst Materials (저비용 고성능 광촉매를 활용한 콘크리트 이형박리제 개발)

  • Park, Jong-Pil;Hwang, Byoung-Il;Yoo, Byung-Hyun;Lee, Dong-gyu
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.21 no.11
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    • pp.610-616
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    • 2020
  • Recently, the application of a photocatalyst to road structures is being attempted to solve environmental problems caused by fine particulate matter and automobile exhaust. The purpose of this study was to develop a release agent with GST (low-cost, high-performance photocatalyst produced from wastewater sludge). For this, the method of mixing and dispersing GST with the release agent was used first, and the removal performance of nitrogen oxide (NOx) was then checked. The best performance without a precipitation reaction was achieved using a stabilizing agent at 20 % in an outdoor exposure test for four weeks. The NO and NOx removal rate of the specimen demolded by applying the GST release agent developed in this study showed excellent effects of 200 to 400 % compared to the Plain material. To increase the performance of the GST release agent, it is necessary to improve the dispersibility of GST in the release agent and increase the amount of the nano-sized photocatalyst. In addition, the use of GST release agent in road structures and exposed concrete is expected to increase the NOx removal efficiency.

Evaluation of Spraying Characteristics for Masonry Buildings Seismic Retrofit Fiber-Reinforced Mortar (조적조 내진보강용 섬유보강 모르타르의 분사특성 평가)

  • Hwang, Byoung-Il;Park, Jong-Pil;Yoo, Byung-Hyun;Lee, Dong-gyu
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.21 no.11
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    • pp.37-43
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    • 2020
  • The seismic reinforcement ratio of SOC facilities, such as domestic roads and railroads, is 96%. Out of approximately 7 million buildings as of 2016, only 0.51 million buildings with seismic performance were secured. Although the proportion of masonry structures is 38.8% of the total buildings, there is almost no seismic resistance, only 2.0%. To solve the problem in Korea, government-level seismic measures are being promoted, but the situation is insufficient. Overseas, the UBC research team in Vancouver, Canada, has developed and used EDCC to reinforce the seismic performance of masonry buildings. EDCC is a construction material that can secure concrete ductility capability by mixing fibers and secure deformation resistance of concrete through bridging action. It is necessary to examine various materials because EDCC is not used as a spray type of secure seismic reinforcement. In this study, as part of the research and development of spraying materials to improve the durability of masonry buildings, this study examined the spraying characteristics of fiber-reinforced mortar according to fiber use and the viscosity change according to the use of thickener. As a result, the working performance of the fiber-reinforced mortar for seismic reinforcement was improved when using 1% fiber and 1% thickener.

Effect of Steel-fiber Distribution on Flexural Strength and Toughness of Shotcrete-mimicked Concrete Specimen (숏크리트 모사 콘크리트 공시체에 혼합된 강섬유의 분산도가 휨강도 및 인성에 미치는 영향)

  • Park, Sung-Sik;Kim, Sang-Jung
    • Journal of the Korean Geotechnical Society
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    • v.29 no.6
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    • pp.53-62
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    • 2013
  • A 5-20 cm thick shocrete has been routinely constructed for NATM tunneling method to stabilize and confine the excavated rock of tunnel construction site. A $40kg/m^3$ of steel fibers are usually mixed into such shotcrete but these steel fibers may not be evenly distributed depending on shotcrete machines, mixing ratios and excavated rock conditions. In this study, square column shotcrete-mimicked concrete specimens of $15cm{\times}15cm{\times}55cm$ were prepared with 5 equal layers and 5 or 20% cement ratio. The specimens were prepared with different reinforced-patterns: non-reinforced, middle layer-reinforced, 1, 3, and 5 layers-reinforced, or all layers reinforced. The specimens were air-cured for 7 days and tested for flexural strength. The influence of steel-fiber distribution on flexural strength and toughness of shotcrete-mimicked concrete specimens was investigated. In the case of a specimen with cement ratio of 20%, a flexural strength increased as a number of fiber-reinforced layer increased. The flexural strength of one-layer reinforced specimen showed 20% less than that of evenly fiber-distributed specimen. On the other hand, a specimen with cement ratio of 5% decreased as the number of fiber-reinforced layers increased. A toughness index increased as the number of fiber-reinforced layers increased, regardless of cement ratios. The toughness index of evenly fiber-distributed specimen showed 2-3 times as large as that of one-layer reinforced specimen.

Setting Time and Strength Characteristics of Cement Mixtures with Set Accelerating Agent for Shotcrete (숏크리트용 급결제를 첨가한 시멘트 모르타르의 응결 및 강도특성)

  • Kim Jin-Cheol;Ryu Jong-Hyun
    • Journal of the Korea Concrete Institute
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    • v.16 no.1 s.79
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    • pp.70-78
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    • 2004
  • Although set accelerating agents are used generally in New Austrian Tunneling Method, the standards for test methods and quality of set accelerating agents are not prescribed domestically. In this study, the proprieties of the various standards and the characteristics of set accelerating agents for shotcrete were evaluated. The alkali contents of set accelerating agents based on silicate, aluminate and cement were higher than those of alkali-free ones. From the result, it is thought that the quality control of aggregate should be enhanced and that the number of test cycle of alkali-aggregate reaction should be increased. The setting times of cement paste with set accelerating agents based on silicate and alkali-free ones were different largely with mixing methods. Compressive strength of mortar with set accelerating agents based on silicate, aluminate and cement at one day satisfied the specifications of Korea Concrete Institute. However, the strength ratio compared to control mix at 28 days showed as $50{\~}65\%$ except for the alkali-free set accelerating agents. As a results of setting time and strength test, the establishment of domestic standards that can reflect the characteristics of materials and construction methods of tunnels and that can increase quality of set accelerating agents is required immediately.

A Fundamental Study on Nano-cement by Chemical Synthesis (화학적 방법에 의한 나노시멘트 개발에 관한 기초 연구)

  • Jo, Byung-Wan;Kang, Seok-Won;Yoon, Kwang-Won;Choi, Ji-Sun
    • Journal of the Korea Concrete Institute
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    • v.21 no.6
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    • pp.713-718
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    • 2009
  • Advanced industries-IT, BT, NT and ET are rapidly developing in 21 century. And the cement industry is becoming the principal factor in air pollution because of the creation of $CO_2$ during manufacturing. Also, the cement industry will be faced with a crisis due to the exhaustion of natural resources. In this study, nano cement by Bottom-up method of a chemical synthesis was developed. The generation of $CO_2$ during the plasticization process of cement manufacturing was avoided. The purpose was to produce building materials that have both high strength and durability as the high value-added growth engine industry of the 21 century. The nano cement was developed using hydrothermal synthesis. This is a method of mixing after ripening, by manufacturing the high density gel and low gel, which does not require special test equipment or pressure conditions to produce. Particle size, SEM, EDX, and porosity tests were conducted. This study investigated the compressive strength of concrete with various compositions. Specimens were tested for compressive strength at 3, 7, 14 and 28 days. The medium-sized (50% by weight) cement particles created by chemical synthesis were less than 168 nm. The compressive strength of the mortar prepared using this cement was 53.9 MPa. But it was judged that succeeding study will be necessary for development of nano building materials with high ability and economical analysis.

Pozzolanicity of Calcined Sewage Sludge with Calcination and Fineness Conditions (소성조건 및 분말도에 따른 소성하수슬러지(CSS)의 포졸란 특성)

  • So, Hyoung-Seok;So, Seung-Young;Khulgadai, Janchivdorj;Kang, Jae-Hong;Lee, Min-Hi
    • Journal of the Korea Concrete Institute
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    • v.27 no.1
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    • pp.65-73
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    • 2015
  • This study discussed the pozzolanic properties of calcined sewage sludge (CSS) according to calcination and fineness conditions. The chemical and mineralogical analysis of CSS according to calcination temperature and time were carried out and compared with that of the existing pozzolanic materials such as fly-ash, blast furnance slag and meta-kaolin. Various mortars were made by mixing those CSS and $Ca(OH)_2$ (1:1 wt. %), and their compressive strength and hydrates according to experimental factors such as fineness of CSS and curing age were also investigated in detail. The results show clearly the potentiality of calcined sewage sludge (CSS) as an admixture materials in concrete, but the CSS should be controlled by calcination temperature and time, and fineness etc. In this experimental condition, the calcination temperature of $800^{\circ}C$, calcination time of 2 hours and fineness of $5,000cm^2/g$ were optimum conditions in consideration of the mechanical properties and economic efficiency of CSS. The compressive strength of CSS mortars was higher than that of fly-ash mortars and blast furnace slag mortars, especially at the early ages. Then, the utilization of CSS in construction fields was greatly expected.

Study on the Hydration and Strength Properties of Fly-ash Modified Cement Paste and Mortar Using a CSA and Pulp Ash (CSA 및 제지애쉬를 혼합재료 사용한 플라이애쉬 시멘트 모르타르의 수화 및 강도 특성에 관한 연구)

  • Song, Tae-Hyeob;Lee, Sea-Hyun;So, Chee-Ho
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.1 no.1
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    • pp.81-88
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    • 2005
  • The fly ash has been widely used in the latest to complement the performance and economical efficiency of the concrete which uses only a normal portland cement, the pulp ash gained through the incineration of paper sludge is possible to be used as the material of concrete because it contains the properties similar to the previous fly ash in ingredients and physical characteristics. Therefore, this research has tested physical characteristics by replacing 20% of fly ash used with the paper ash to solve the problem which lowers the early strength caused when the fly ash was used. As a result, it showed that the fluidity becomes lower and the compressive strength becomes increased by using paper ash. In addition, after mixing the paper ash with the fly ash, it showed that time and heating amount of the 2nd peak of the minor heat of hydration affecting the revelation of strength was equivalent to the combination for normal portland cement, and also indicated that the compressive strength for 3 days is superior to the combination of the fly ash. Therefore, if the paper ash having a regular fineness is used, it was effective in improving the early strength of concrete used the fly ash.

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Fundamental Study on High Strength and High Durability Cement Concrete Pavement : Part I Optimum Mix Proportions (시멘트콘크리트 포장의 고강도 고내구성을 위한 기초 연구 : Part I 최적배합에 관한 연구)

  • Yun, Kyong-Ku;Park, Cheol-Woo
    • International Journal of Highway Engineering
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    • v.11 no.3
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    • pp.41-49
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    • 2009
  • Cement concrete pavement has become more common in Korean highway systems. However, as its service period increases, there are some technical problems occurs and no clear solution is available primarily due to the lack of active researches. This research, hence, aims to develop a new mix proportion that may provide better strength and durability with extended service life. Based on a variety of literature reviews, the experimental variables were determined as unit cement content, S/a ratio and W/C ratio. From the experimental works, it is recommended to increase the unit cement content up to 375kg/$m^3$, 400kg/$m^3$ and 425kg/$m^3$. The target slump and air content were set 40mm and 5%, respectively. The maximum size of coarse aggregate was decided to be 25mm because of the easiness of supply in the field. The reduction of W/C ratio was necessarily required and decreased to 0.4 which was proven not to cause any mixing problem with the increased unit cement contents along with polycarbon-based high range water reducing agent. In addition, it was known that the S/a ratio could be reduced to 0.34. The lowered S/a might be possible because of the increased cement paste and hence increased cohesiveness and workability.

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A Study on Changes in Heavy Metal Contents in Concrete Prepared Using Coal Ashes (석탄재의 콘크리트 활용에 따른 중금속 함량변화 연구)

  • Lee, Jinwon;Choi, Seung-Hyun;Kim, Kangjoo;Kim, Seok-Hwi;Moon, Bo-Kyung
    • Economic and Environmental Geology
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    • v.51 no.4
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    • pp.371-379
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    • 2018
  • In many countries, recycling coal ashes as backfill materials for subsided lands, abandoned mine tunnels, and road pipeline constructions by making low-strength concretes with minimal amounts of cement is frequently considered for massive treatment of coal ashes. This study investigates the variation of heavy metals in the concrete test pieces prepared for the cases of using only Portland cement as binding material, fly ash as a replacement of the cement, sand as aggregates, and disposed ashes in the ash ponds as a replacement of aggregates. Heavy metal contents were measured based on the aqua regia extraction technique following the Korean Standard for Fair Testing of Soil Contamination and the influences of each materials on the total heavy metal contents were also assessed. Results show that the cement has the highest Cu, Pb, and Zn concentrations than any other materials. Therefore, the test pieces show significant concentration decreases for those metals when the cement was replaced by fly ash. Ponded ash shows low concentrations relative to fly ash in most of the parameters but shows higher Cu and Ni, and lower Pb levels than the sand aggregate. In overall, heavy metal levels of the test pieces are regulated by mixing among the used materials. Test pieces prepared during this study always show concentrations much lower than the Worrisome Level of Soil Contamination (Area 1), which was designated by the Soil Environment Conservation Act of Korea.