• Title/Summary/Keyword: Concrete Mixing

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Performance of Fresh and Hardened Ultra High Performance Concrete without Heat Treatment (상온 양생한 초고성능 콘크리트(UHPC)의 경화 전과 후의 성능 관계)

  • Kang, Sung-Hoon;Hong, Sung-Gul
    • Journal of the Korea Concrete Institute
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    • v.26 no.1
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    • pp.23-34
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    • 2014
  • This study investigates the relationship between the performance of fresh and hardened Ultra-High Performance Concrete (UHPC) without heat treatment. The performance of fresh UHPC is determined by the slump flow test related to the fluidity of concrete mixtures, and the air content test. The variables of these tests are the water to binder ratio, superplasticizer dosages and volume fractions of steel fiber. Generally, insufficient fluidity and excessive air contents in concrete mixtures lead to the insufficient packing density related to the performance of harden concrete. The performance of hardened UHPC is determined by the compressive and flexural tensile tests. The results of the fresh UHPC tests show that there is the linear correlation between each variable and the slump flow diameter, and that the slump flow diameter is linearly decreased as the air content ratio increase. Using these results, the formula is developed to predict the fresh performance before mixing UHPC. The results of the hardened UHPC tests show that the hardened performance is not influenced by the air content ratio in the range of 3.2 to 4.2 per cent. However, the flexural tensile strength dominantly influenced by the volume fractions of steel fiber.

Analysis Study on Fire Performance with Internal Anchored Concrete Filled Steel Tube Columns According to Percent of Steel-Fibers (강섬유 콘크리트 혼입율에 따른 내부앵커형 콘크리트 충전기둥 내화성능에 관한 해석적 연구)

  • Kim, Sun Hee;Yom, Kong Soo;Kim, Yong Hwan;Choi, Sung Mo
    • Journal of Korean Society of Steel Construction
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    • v.28 no.1
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    • pp.23-34
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    • 2016
  • Concrete filled steel tube system has two major advantages. First, the confinement effect of steel tube improves the compressive strength of concrete. Second, the load capacity and deformation capacity of members are improved because concrete restrains local buckling of steel tube. It does, however, involve workability problem of using stud bolts or anchor bolts to provide composite effect for larger cross-sections. While the ribs inside the columns are desirable in terms of compressive behavior, they cause the deterioration in load capacity upon in-plane deformation resulting from thermal deformation. Since the ribs are directly connected with the concrete, the deformation of the ribs accelerates concrete cracking. Thus, it is required to improve the toughness of the concrete to resist the deformation of the ribs. Welding built-up tubular square columns can secure safety in terms of fire resistance if the problem are solved. This study focuses on mixing steel fiber in the concrete to improve the ductility and toughness of the columns. In order to evaluate fire resistance performance, loaded heating test was conducted with 8 specimens. The behavior and thermal deformation capacity of the specimens were analyzed for major variables including load ratio. The reliability of heat transfer and thermal stress analysis model was verified through the comparison of the results between the test and previous study.

A Study on the Properties of Foamed Concrete with Plaster Using the Experimental Design (실험계획법을 이용한 석고 혼입 기포콘크리트의 특성에 관한 연구)

  • Lee, Sang-An;Kim, Wha-Jung;Yoon, Sang-Chun
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.17 no.6
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    • pp.130-137
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    • 2013
  • This research was performed through the experimental design to get the statistical analysis on foamed concrete mixed plaster with hydrogen peroxide. In this experiment, we set the ratio of each material, which part of lightweight concrete, as experimental factors and evaluated on the mechanical properties by statistical analysis for response variables obtained from experiments. Experimental factors are plaster replacement, water binder ratio, and hydrogen peroxide ratio. Response variables are dry density, compressive strength, and flexural strength. Mixing design of the foamed concrete set up a total of 15 experimental points by Box-Behnken (BB) method of the response surface analysis. Thus, the results of a study were summarized as follows. Values of the probability in experimental factors (plaster replacement, water binder ratio and hydrogen peroxide ratio) on the response variables were estimated to be significant at the 95% of confidence limit. On response surface analysis for dry density of foamed concrete, water binder ratio and hydrogen peroxide ratio were estimated to be significant (${\alpha}$ = 0.05), and the relationship between the amount of void and the water content for dry density is inverse proportional. On response surface analysis for the compressive strength of foamed concrete, water binder ratio, hydrogen peroxide ratio and (hydrogen peroxide ratio)$^2$ was estimated to be significant (${\alpha}$ = 0.05). On response surface analysis for the flexural strength of foamed concrete, water binder ratio, hydrogen peroxide ratio was estimated to be significant (${\alpha}$ = 0.05). Through multi response surface analysis, we found the optimal area that meets performance goals.

An Experimental Study on the High Strength Lightweight Self-Compacting Concrete (고강도경량 자기충전콘크리트에 관한 실험적 연구)

  • Choi Yun-Wang;Kim Yong-Jic;Moon Han-Young
    • Journal of the Korea Concrete Institute
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    • v.17 no.6 s.90
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    • pp.923-930
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    • 2005
  • This paper was to evaluate the high strength lightweight self-compacting concrete(HLSCC) manufactured by Nan-Su, which main factor, Packing Factor(PF) for mixing design, has been modified and improved. We have examined HLSCC performance at its fresh condition as well as its mechanical properties at the hardened condition. The evaluation of HLSCC fluidity has been conducted per the standard of second class rating of JSCE, by three categories of flowability(slump-flow), segregation resistance ability(time required to reach 500mm of slump-flow and time required to flow through V-funnel) and filling ability(U-box test) of fresh concrete. The compressive strength of HLSSC at 28 days has come out to more than 30MPa in all mixes. The relationship between the compressive strength-splitting tensile strength and compressive strength-modulus of elasticity of HLSSC were similar those of typical lightweight concrete. Compressive strength and dry density of HLSCC at 28 days from the multiple regression analysis resulted as $f_c=-0.16LC-0.008LS+50.05(R=0.83)\;and\;f_d=-3.598LC-2.244LS+2,310(R=0.99)$, respectively.

An Experimental Study on the Estimation of Compressive Strength and the Physical Properties of Recycled Aggregate Concrete of Fixed Slump (슬럼프 고정 순환골재콘크리트의 물리적 특성 및 압축강도 추정에 관한 실험적 연구)

  • Kim, Sang-Heon;Jeon, Chan-Soo;Lee, Sea-Hyun
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.22 no.2
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    • pp.51-58
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    • 2018
  • This study was a basic research for actual production of recycled aggregate concrete, and experiments were carried out on the change of water cement ratio and physical properties of recycled aggregate concrete with fixed slump. Results were as follows. Concrete using recycled aggregate were required increased water to maintain the target slump, and the recycled fine aggregate are necessary more increased water more than the recycled coarse aggregate. The replacement ratio of recycled fine aggregate be less than 60%, would be possible to obtain the air content volume that did not deviate from the concrete quality specification. The compressive strength of concrete using recycled aggregate decreased with increasing the replacement of recycled aggregate, and compressive strength decreased by 25% when 100% recycled fine aggregate were replaced. As a result of analyzing the correlation of compressive strength according to the mixing factors of concrete, it was found that replacement of recycled fine aggregate> water cement ratio> air content volume were influenced in order.

A Study on the Quality Properties When Applying Recycled Aggregate Concrete for the Construction Standard Mitigation (건축기준 완화를 위한 순환골재 콘크리트 적용 시의 품질 특성 연구)

  • Woo, Gyeong-Sub;Kim, Jung-Ho;Lee, Sea-Hyun;Oh, Jung-Keun
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.24 no.3
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    • pp.63-69
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    • 2020
  • The volume of construction waste material from the entire waste material volume in Korea is approximately 47.3% to take the biggest ratio, and from them, the waste concrete takes up approximately 62.8% that recycling is an urgent issue to address. Therefore, the government recommends more diverse and broader facilitation of the recycled aggregate in order to promote recycling the construction waste materials. In addition, when using concrete recycled aggregate in building, building standard such as floor area ratio and building height are being mitigation. The standard is a condition that mitigation the floor area ratio by up to 15% when using up to 25% of concrete recycled aggregate. Therefore, this study reviewed the relaxation of construction of construction standards when using concrete recycled aggregate in order to actively recommend the use of concrete recycled aggregate. And using the recycled coarse aggregate among the recycled aggregate, the appropriate mixing time in the batch plant according to the substitution rate was derived. In addition, using recycled aggregate admixture in order to improve the drying shrinkage, did comparative analysis about physical and mechanical property of concrete.

Performance Evaluation of Artificial Lightweight Aggregate Mortar Manufactured with Waste Glass (폐유리로 제조된 인공경량골재를 이용한 모르타르의 물리적 성능에 대한 평가)

  • Kim, Seong-Soo;Lee, Jeong-Bae;Nam, Ba-Reum;Park, Kwang-Pil
    • Journal of the Korea Concrete Institute
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    • v.21 no.2
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    • pp.147-152
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    • 2009
  • The compressive strength test, bulk density and mortar absorption ratio were carried out to utilize the data as the basic sources for the lightweight mortar and the lightweight concrete, through the study on the physical characteristics of the artificial lightweight aggregate (ALA) made of waste glasses, which was developed for the first time in the country. On the basis of these experiments, the density and the unit volume weight of the ALA showed the value less than 50% of the common aggregate due to the independent pore structure, and the mortar that contains ALA had no big difference from the Control mortar in the test of the absorption ratio. It is judged that this happens based on the internal independent pore structure of the ALA. In case of the mortar containing ALA, there was a tendency of declination in the compressive strength and the bending strength as the mixing rate is increasing, but all mortar showed more than 70% of the Control mortar compressive strength except for the La50 mortar. Hereafter, it is judged that according to the control of the mixing ratio of mineral admixing agent, water and cement, it will realize the equal strength to the control mortar, and the long term edurance is needed to be considered together.

The Performance of Concrete Used High Strength Development Polycarboxylate Superplasticizer (고강도용 폴리카르본산계 고성능 감수제가 사용된 콘크리트의 성능)

  • Lee, Wan-Jo;Kang, Sung-Gu;Hwang, In-Dong;Lee, Jae-Yong;Park, Sung;Chug, Yun-Joong
    • Journal of the Korean Ceramic Society
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    • v.42 no.3 s.274
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    • pp.182-187
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    • 2005
  • There are many kinds of polycarboxylate superplasticizer as a functional classification which are introduced to domestic; Water Reducer, Retention, Ultra High Strength Superplasicizer. These are showed different physical behaviors because of the difference in the chemical system and the manners after cement mixing. In the case of water reducer, when $1.2\% of cement weight used, water reducing which is over $30\% is observed, but it take with segregation and the reduction of slump flow shows over 30 cm after 45 min of concrete produce. In the case of retention, when the same quantity used, water reducing which is about $25\% is observed and slump flow which is up to 45 min shows under 15 cm. And in the case of ultra high strength, when $1.2\% of cement weight used, water reducing which is over $30\% is observed, and slump flow which is up to 45 min recorded fewer than 15 cm. Compressive strength of ultra high strength superplasticizer has take effect of early age strength, and in the condition of specific mixing, 18 h-compressive strength is insured for more than $60\;Kgf/cm^2$ and 24 h-compressive strength is insured for more than $80\;Kgf/cm^2$.

Material Properties of Ultra Rapid Hardening Mortar for Repairing Sewage Treatment Concrete Pipes (콘크리트 하수관거 보수용 초속경 수중불분리 모르타르의 재료적 특성)

  • Lee, Byungjae;Lee, Sunmok;Bang, Jin-wook;Kim, Yun-yong
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.24 no.3
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    • pp.57-62
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    • 2020
  • Among the sewage pipes installed in Korea, the length of concrete pipes exceeding 20 years is 66,334 km (42.5%). Deteriorated concrete sewer pipes need to be repaired due to the leakage of internal sewage, which causes problems such as sink holes by expanding the cavity around the pipeline. In this study, we tried to apply anti-washout underwater mortar with ultra rapid hardening cement and segregation reducing agent to sewage pipe repair. As a result of the setting time test, the final set time was delayed by up to 172% by incorporating segregation reducing agent. In the test for measuring the degree of mortar segregation in water, it was measured at pH 12 or less under all mixing conditions. In addition, the suspension amount was measured to be 50 mg / l or less to satisfy the KCI-AD102 standard by incorporating a segregation reducing agent. In terms of the average value of mortar compressive strength, by incorporating segregation reducing agent, the strength of the specimens produced in air was more than 80% of that of the specimens produced in water. Conversely, the bond strengths of the specimens produced in water were measured to be higher than those of the specimens produced in air. Water resistance was evaluated by measuring water absorption and water permeability. Water absorption and water permeability were reduced by 42.6% and 36.6%, respectively, by mixing segregation reducing agent.

Strength Estimation of Stylene-Butadien Latex Modified Concrete by Factorial Experimental Design (요인 실험분석에 의한 SB 라텍스 개질 콘크리트의 강도예측)

  • Yun, Kyong-Ku;Lee, Joo-Hyung;Hong, Chang-Woo
    • Journal of Industrial Technology
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    • v.21 no.B
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    • pp.307-315
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    • 2001
  • The purpose of this study was to provide the evaluation and prediction of strengths of SB latex modified concrete(LMC) using a statistical method and factorial experimental design method. The main experimental variables were as follows ; W/C ( 4 levels ; 31, 33, 35, 42%), S/a( 2 levels ; 55, 58%) and L/C(2 levels ; 5, 15%). The compressive strength and flexural strength of LMC were selected as a factor of response. The statistical method was carried out to analyze the results, together with factorial experimental design method and response surface method. The analysis showed that if L/C had been 15%, W/C appeared to be around 33% to achieve the design strength of $350kgf/cm^2$. In this case, the flexural strength and the slump came to around $68kgf/cm^2$ and 18cm, respectively. Eventhough the L/C varied, the design strength and W/C could be predictable together with slump value and flexural strength. As a result of series of experiments in this study, W/C and L/C were proved to be the main factors influencing on the compressive and flexural strength of LMC. Both of strength and slump values could be predictable from the mixing proportion of LMC.

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