• Title/Summary/Keyword: Concrete Mixing

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Influence of Low-Quality Aggregate on Engineering Properties of Concrete (동일배합 조건에서 저품질 골재가 콘크리트의 공학적 특성에 미치는 영향)

  • Min, Kyeong-Chul;Han, Cheon-Goo
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.4 no.2
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    • pp.187-194
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    • 2016
  • In this research, the influence of low-quality aggregate on engineering properties of concrete was experimentally evaluated. From a series of experiment, the results can be summarized as follow: first, the low-quality aggregate in concrete mixture caused up to 83% of decreased slump. For air content, low-quality aggregate increased air content of concrete mixture. Especially, when sea sand was used, because of the narrow gradation with small size, the air content was significantly increased. The compressive strength of concrete mixtures with low-quality aggregates were decreased up to 29% while some cases showed slightly increased compressive strength at early age. Additionally, the concrete mixture mixed with the exploded debris as a coarse aggregate showed approximately 5 to 20% of decreased compressive strength comparing with high-quality of manufacturing rock. In summary, because of the decreased workability of concrete mixture mixed with low-quality aggregates such as exploded debris, clay, and sea sand, it is concerned that worse quality of the ready mixed concrete, produced with the extra water to compensate the decreased workability.

Experimental Study to Evaluate the Durability of 100 MPa Class Ultra-high Strength Centrifugal Molding Concrete (100MPa급 초고강도 원심성형 콘크리트의 내구성 평가를 위한 실험연구)

  • Jeong-Hoi Kim;Sung-Jin Kim;Doo-Sung Lee
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.28 no.1
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    • pp.12-23
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    • 2024
  • In this study, a structural concrete square beam was developed using the centrifugal molding technique. In order to secure the bending stiffness of the cross section, the hollow rate of the cross section was set to 10% or less. Instead of using the current poor mixture of concrete and a concrete mixing ratio with a high slump (150-200) and a design strength of 100 MPa or more was developed and applied. In order to investigate the durability of centrifugally formed PSC square beams to be used as the superstructure of the avalanch tunnel or ramen bridge, the durability performance of ultra-high-strength centrifugally formed concrete with a compressive strength of 100 MPa was evaluated in terms of deterioration and chemical resistance properties.Concrete durability tests, including chloride penetration resistance, accelerated carbonation, sulfate erosion resistance, freeze-thaw resistance, and scaling resistance, were performed on centrifugally formed square beam test specimens produced in 2022 and 2023. Considering the information verified in this study, the durability of centrifugally molded concrete, which has increased watertightness in the later manufacturing stage, was found to be superior to that of general concrete.

Modified Sulfur Distribution and Compressive Strength Characteristics of Modified Sulfur Mortar Based on the Mixing Method and Curing Condition (비빔방법과 양생조건에 따른 개질유황 모르타르의 개질유황 분포도 및 압축강도 특성)

  • Jung, Byeong-Yeol;Lee, Sang-Soo;Song, Ha-Young
    • Journal of the Korea Institute of Building Construction
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    • v.14 no.1
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    • pp.61-67
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    • 2014
  • As industry advances, the production of industrial sulfur is increasing every year. Therefore, this study intended to investigate the modified sulfur distribution and compressive strength characteristics of modified sulfur mortar based on the mixing method and curing conditions by adding modified sulfur with a melting point of approximately $65^{\circ}C$ in order to provide basic data for the application of the modified sulfur to the mortar or concrete. The results of the experiment showed that the mixture of fine aggregate and cement with water, followed by the addition of modified sulfur, would be most advantageous in terms of fluidity and strength. The results of EDS analysis also showed that the distribution of sulfur was the best. In terms of the curing conditions, the highest compressive strength was achieved through water curing and air dry curing at $20^{\circ}C$. However, it was found that the long-term strength was adversely affected by curing at over $40^{\circ}C$.

Reaction Characteristics of the CAC with Various Gypsum Type and Mixing Ratio (석고 종류 및 혼입률에 따른 CAC 반응 특성)

  • Choi, Sun-Mi;Kim, Jin-Man;Koo, Ja-Sul
    • Resources Recycling
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    • v.30 no.1
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    • pp.83-91
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    • 2021
  • Ladle furnace slag is a byproduct of the steel-making process, and it contains the mineral β-C2Sandtherapid-settingmineral (dependingonwhichreducingagenthasbeenused). Ladle furnace slag is often treated through slow cooling, which causes the slag to lose its reactivity. In this study, the properties of air-quenched CAC and pulverized ladle furnace slag containing gypsum were evaluated, and the optimal mixing ratio was determined for broadening their usage. Consequently, the properties of CAC aredemonstrated by the dissolution of gypsum after a period of three hours and the content of gypsum after a period of one day. The optimal mixing ratio of anhydrate and hemihydrate gypsum is found to be within 30% and that of dihydrate gypsum is found to be higher than 35%. Furthermore, based on the results of CAC with dihydrate gypsum, the applicability of the by-product dihydrate gypsum has been verified.

Evaluating Shrinkage Characteristic of Ternary Grout for PSC Bridge Using Expansive Additive and Shrinkage Reducing Agent (팽창재 및 수축저감제를 이용한 PSC 교량용 3성분계 그라우트의 수축특성 평가)

  • Yuan, Tian-Feng;An, Gi-Hong;Ryu, Gum-Sung;Koh, Kyoung-Taek;Yoon, Young-Soo
    • Journal of the Korea Concrete Institute
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    • v.28 no.5
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    • pp.519-525
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    • 2016
  • This paper reports on analyzing the free and restrained shrinkage characteristic of ternary grout used cementitious admixture. In this study, the cementitious admixture was used such as fly ash, ziricania silica fume by combination of expansive additive (a, b) and shrinkage reducing agent. And a number of basic performance tests were conducted to investigate bleeding, volume change, fluidity and compressive strength behavior. According to the results, within appropriate mixing ratio, even the fluidity is not influenced by expansive additive and shrinkage reducing agent, the resistant properties of bleeding, volume change, shrinkage and compressive strength are increased. Comparing with plain grout, the free shrinkage reduced by a minimum of 29% which specimens are added expansive additive and shrinkage reducing agent. The combination of expansive additive a and shrinkage reducing agent is the most effective for reduction of shrinkage. And increasing the mixing ratio of expansive additive and shrinkage reducing agent extended cracking time. Nevertheless, combined addition of expansive additive a 2.0% and shrinkage reducing agent 0.50% has best shrinkage reduction behavior and not appeared cracking. From the above, the mixing ratio of 2.0% of expansive additive a and 0.50% of shrinkage reducing agent is high performance ternary grout for PSC bridge.

Microstructure and Strength Properties of Alkali-activated Binder mixed with Sea Water (해수를 사용한 알칼리 활성화 결합재의 미세구조 및 강도 특성)

  • Jun, Yubin;Oh, Jae-Eun
    • Journal of the Korea Concrete Institute
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    • v.28 no.3
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    • pp.299-308
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    • 2016
  • This paper presents an investigation of the mechanical and microstructural properties on hardened samples that were synthesized using blended binder(fly ash(FA) and blast furnace slag cement(BFSC)), alkali activator and sea water or distilled water. Binders were prepared by mixing the FA and BFSC in different blend weight ratios of 6:4, 7:3 and 8:2. Sodium hydroxide and sodium silicate were used 5 wt% of binder, respectively, as an alkaline activator. The compressive strength and absorption were measured at the age of 3, 7 and 28 days, and the XRD, TGA and MIP tests were performed at the age of 28 days. An increase in the content of BFSC leads to an increase in the quantities of ettringite and C-S-H formed, regardless of the type of mixing water. And it also shows higher strength due to the reduction of pores larger than ~50 nm. All hardened samples in this study have common hydration products of C-S-H, $Ca(OH)_2$ and calcite. Hydrocalumite of all reaction products formed was only present in hardened sample mixed with sea water. For each FA/BFSC mixing ratio, the compressive strength of hardened sample mixed with sea water was similar to that mixed with distilled water. It is proposed that the slight increase of strength of samples mixed with sea water is mainly due to the presence of hydrocalumite phase containing chlorine ion, contributing to the change of total porosity and pore size distribution in samples.

Analysis on Calcination of Cementitious Powder of Waste Concrete for Raw Cement

  • Park, Dong-Cheon;Kwon, Eun-Hee;Ahn, Jae-Cheol
    • Journal of the Korea Institute of Building Construction
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    • v.14 no.1
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    • pp.54-60
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    • 2014
  • The purpose of this study is to examine whether cementitious powder separated from waste concrete can be used as an alternative raw material to limestone and reduce the usage of natural resource (limestone) and $CO_2$ emission based on recycling cementitious powder from waste concrete. Experiments actually analyzed the chemical composition of cementitious powder and performed hyperthermia analysis, measurement of free CaO and XRD analysis to measure the degree of recovery of hydration in the model of cementitious powder manufactured based on chemical composition. These were performed in each cementitious powder model at different calcination temperatures such as $900^{\circ}C$, $1200^{\circ}C$, $1300^{\circ}C$, $1400^{\circ}C$ and $1450^{\circ}C$. Through the experiments, it was found that the recovery of hydration was at a level which can be used as the alternative raw material for limestone, but the replacement ratio was directly affected by the degree of mixing of fine aggregate in less than $150{\mu}m$, which cannot be separated from cementitious powder. It was shown that there was no difference in the production of compounds involved in hydration at calcination temperatures of $1200^{\circ}C$ or higher. Therefore, to pursue the replacement of limestone and reduction of greenhouse gas by recycling cementitious powder, the development of technology to efficiently separate aggregate fine powder is required.

Flexural Behavior of Ultra High Performance Fiber Reinforced Concrete Segmental Box Girder (초고강도 섬유보강 콘크리트 분절형 박스 거더의 휨거동)

  • Guo, Qingyong;Han, Sang-Mook
    • Journal of the Korea Concrete Institute
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    • v.26 no.2
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    • pp.109-116
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    • 2014
  • The flexural behavior test of UHPC segmental box girder which has 160 MPa compressive strength and 15.4 m length was carried out. The effect of steel fibers in combination with reinforcing bars on improving the ductile performance of UHPC box girder was evaluated by comparing the flexural behavior of the UHPC segmental box girders made by the two kinds of mixing portion. The test variables are volume fraction of steel fibers and the arrangement of reinforcing bars. The behavior of UHPC box girder BF2 composed of 1% volume fraction of steel fibers and longitudinal reinforcing bars in web and upper flange with stirrup showed the similar ductile behavior with the girder BF1 composed of 2% volume fraction without stirrup in elastic stress region. But BF1 had the better stiffness and showed the more ductile behavior in inelastic stress region. Segmental interfaces of UHPC box girder have not any crack and slide until the final flexural collapse load.

Engineering Characteristics of Plasticizer Lightweight Foamed Concrete according to Changes of Mixing Ratio (가소성 경량기포콘크리트의 배합비 변화에 따른 공학적 특성)

  • Seo, Doowon;Kim, Hyeyang;Kim, Kyungmin;Chun, Byungsik
    • Journal of the Korean GEO-environmental Society
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    • v.11 no.4
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    • pp.33-42
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    • 2010
  • The lightweight foamed concrete is used to reduce the weight of the backfill material. When it is applied, the volume is often contracted due to segregation, necessitating re-injection. In this study, it was manufactured a new lightweight foamed concrete by adding plasticizer and tested the engineering properties of the material. The tests included unconfined compressive strength test, unit weight test, flow test, pH test, and permeability test. The plasticizer is shown to have an important influence on the flow. It was shown that 2~2.4% of plasticizer was adequate. The new material was shown to have positive influence on the flow and reduction of weight when applied to the backfill of the structures.

Study on the Engineering Properties of 150MPa Ultra-high Strength Concrete

  • Jung, Sang-Jin;Yoshihiro, Masuda;Kim, Woo-Jae;Lee, Young-Ran;Kim, Seong-Deok;Ha, Jung-Soo
    • Journal of the Korea Institute of Building Construction
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    • v.10 no.4
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    • pp.113-122
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    • 2010
  • In this study, 150MPa ultra-high-strength concrete was manufactured, and its performance was reviewed. As technically meaningful autogenous shrinkage reportedly occurs at a W/B ratio of 40% or less, although it occurs in all concrete regardless of the W/B ratio, the effects of the use of expansive admixture and shrinkage reducer, or of the friction and restraint of forms that may result in the effective reduction of autogenous shrinkage, were reviewed. As a result, considering the flow and strength characteristics, it was found that the slump flow time was shorter with expansive admixture, and shortest with shrinkage reducer. All specimens with $30kg/m^3$ expansive admixture showed high strength at early material age. Their strength decreased due to the expansion cracks when there was excessive use of expansive admixture, and the use of shrinkage reducer did not influence the change in the strength according to the material age. The expansive admixture had a shrinkage reduction effect of 80%, while the shrinkage reducer had a shrinkage reduction effect of 30%, indicating that the expansive admixture had a stronger effect. It seems that mixing the two will have a synergistic effect. The shrinkage reduction rate was highest when the W/B ratio was 20%. The form suppressed the expansion and shrinkage at the early period, and the demolding time did not significantly influence the shrinkage. The results of the study showed that the excessive addition of expansive admixture leads to expansion cracks, and the expansive admixture and shrinkage reducer have the highest shrinkage reduction effect when they are mixed.