• Proceedings of the Korea Institute of Applied Superconductivity and Cryogenics Conference
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• 2001.02a
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• pp.149-152
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• 2001

The Linear compressor is widely used in Stirling cryocooler for cooling of infrared sensor. The performance of Stirling cryocooler was mainly depending on how much pressure difference can be generated by compressor. The gap between cylinder and piston should be minimized to get high pressure difference, but too small gap cause failure in the cryocooler. In this study, the leakage rate through gap was investigated by using CFD method and simple thermodynamic relation. The results show compression ratio is decreased and leakage rate increased according to increasing gap.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2000.06a
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• pp.1058-1064
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• 2000

The analysis of dynamic behaviour of rotor system for the rolling piston type rotary compressor considering hydrodynamic force between motor rotor and stator is presented. In addition to considering other dynamic, loads such as large unbalance forces, gas force and bearing force, we consider the hydrodynamic force induced by the compressed fluid flow through the air gap between motor rotor and stator, and improve the analysis of vibration in rotary compressor. The Childs' method which based on Bulk-now and Hirs' turbulent lubrication model is used to calculate the rotordynamic coefficients due to hydrodynamic force of annular clearance in motor air gap.

• Proceedings of the KIPE Conference
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• 2005.07a
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• pp.584-586
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• 2005

The stroke of piston in the linear compressor driven by LPMSM can be obtained from integrating the input voltage and current of LPMSM, and may be diverged due to dc components In the voltage and current. The strategy to prevent the divergence of stroke using both the high-pass filter and dc offset compensation was suggested. The equations for the magnitude and phase of the stroke and also dc offset including the stroke are derived as a function of the cut-off frequency of HPF. The performance of stroke calculation scheme has been verified by experimentally on a linear compressor drive system, where the control was implemented by a 16-bit DSP.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.20 no.3
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• pp.68-75
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• 2021

The fuel economy is a key issue for the automotive industry due to environmental concerns. In particular, only 5-20% of the energy generated in a car using an internal combustion engine is used as power, and the remaining energy is dissipated due to friction with other parts. The main components in the reciprocating piston type compressors commonly used in general vehicles include shafts, swash plates, pistons, and cylinders, and severe friction loss occurs due to the contact of these components. Generally, the wear contact is the maximum between the shaft and cylinder and between the piston and swash plate. The friction of these parts may cause quality problems and deteriorate the durability. In this study, to reduce the frictional loss, a prototype with additional coating agents was produced. Moreover, an optimized design was generated, and performance, noise, and durability tests were conducted. A more durable product was successfully obtained.

• Progress in Superconductivity and Cryogenics
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• v.17 no.3
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• pp.51-56
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• 2015

Cryogenic cooling system for HTS electric power devices requires a reliable and efficient high-capacity cryocooler. A Striling cryocooler with a linear compressor can be a good candidate. It has advantages of low vibration and long maintenance cycle compared with a kinematic-driven Stirling cryocooler. In this study, we developed dual-opposed linear compressor of 12 kW electric input power with two 6 kW linear motors. Electrical performance of fabricated linear compressor is verified by experimental measurement of thrust constant. The developed Stirling cryocooler has gamma-type configuration. Piston and displacer are supported with flexure spring. A slit-type heat exchanger is adopted for cold and warm-end, and the generated heat is rejected by cooling water. In cooling performance test, waveforms of voltage, current, displacement and pressure are obtained and their amplitude and phase difference are analysed. Moreover, temperatures of cooling water, housing and linear motor are recorded and electric power parameters of driving circuit are also obtained. The developed Stirling cryocooler reaches to 47.8 K within 23.4 min. with no-load. From heat load tests, it shows cooling capacity of 440 W at 78.1 K with 6.45 kW of electric input power and 19.4 of % Carnot COP.

• 연구논문집
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• s.33
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• pp.39-51
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• 2003

This paper deals with the noise measurement and evaluation method of a reciprocating air-compressor and its noise reduction. Lead-wrapping techniques are employed to identify the contribution of principal noise sources which are generally known as motor, belts, suction/discharge valves, moving piston, and flow-induced noise which are caused by edges or discontinuities along the flow path e.g. expansions, contractions, junctions and bends. As a result, it can be found that main noise sources of the air-compressor can be categorized by the suction/discharge noise, valve noise, and compressed-air tank noise. Based on the investigations, mufflers are designed to reduce both the suction/discharge noise and the compressed-air tank noise. Instead of the conventional valve plate, engineering plastics are used as a new one for the reduction of valve impact noise. In addition, attempts are made to reduce the valve noise propagation to the cylinder head and the compressor tank by using the insulation casings in the cylinder head. As a result of the countermeasure plans, it can be achieved that the noise reduction of the air-compress is up to 10 dB.

• Korean Journal of Air-Conditioning and Refrigeration Engineering
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• v.13 no.2
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• pp.96-105
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• 2001

R410a which is one of HFC refrigerants is being considered to be a promising replacement for R22 widely used in domestic air conditioners. The rolling piston type rotary compressors for R410a have lower energy efficiency than those for R22 because of the high pressure difference between a suction chamber and a discharge chamber in the compression mechanism. in addition, the re-expansion gas loss of the rotary compressor for R410a which occurs a ta clearance volume in a discharge port becomes larger than that for R22 due to high density of R410a refrigerant. Therefore, Pressure-Volume analyses for various design parameters of a discharge system were carried out to improve efficiency of a R410a rotary compressor. The results such as performance dta, over-compression loss, and re-expansion loss were acquired by P-V analyses and analyzed quantitatively. As a conclusion, the optimal specifications of several design parameters of a discharge system were obtained by analyzing P-V diagrams.

• Transactions of Materials Processing
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• v.10 no.3
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• pp.223-234
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• 2001

The characteristics of thixoforming process can decrease liquid segregation because of the improvement in fluidity in a globular microstructure state and utilizes flow without an air entrapment. Therefore, in order to obtain the sound parts of metal matrix composites by using thixoforming process which has co-existing solidus-liquidus phase, it is very important to design a die shape property and to obtain the fabrication conditions which affect the unifomity of the solid fraction on unfilling state and various defects throughout the fabricated parts. The die designs and fabrication conditions to obtain the good piston part are proposed for thixoforging process of metal matrix composites. When reheated metal matrix composites billets were transferred to the closed die gate, thixoforging were carried out under the various pressure(60, 80, 100MPa) with controled forging speed. The mechanical properties such as hardness and tensile strength for thixoforged parts have been investigated after T6 heat treatment.

• Progress in Superconductivity and Cryogenics
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• v.5 no.1
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• pp.111-117
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• 2003

In the design of the split type free displacer Stilting cryocooler the motion of the displacer is very important to decide the cooling capacity, which depends upon the working gas pressure, the swept volume in the compression space and the expansion space, operating frequency, the phase shift between piston and displacer, etc. In this study, Stirling cryocooler actuated by the electric farce of the dual linear motor is designed and manufactured. Cool down characteristics of the cold end with laser displacement sensor in the expander of the Stilting cryocooler is evaluated. The charging pressure was 15kg$_{f}$/$\textrm{cm}^2$ and operating frequency was 50Hz. Input power and the lowest temperature were about 32W and 67K, respectively. And, displacement of the piston is measured by LVDTs (Linear Variable Differential Transformers), displacement of thedisplacer is measured by laser optic method, and phase shift between piston and displacer is discussed. As the peak-to-peak pressure of the compressor was increased, peak-to-peak displacement of the displacer was increased. The peak-to-peak displacement of the displacer increases in the range of 0 - 64.5Hz(resonant frequency of the displacer), but decreases steeply when the operating frequency is bigger than the resonant frequency. Finally when the phase shift between displacements of the Piston and displacer is 45。, operating frequency is optimum and is decided by resonant frequency of the expander, mass and cross section area of the displacer and constant by friction and flow resistance.e.

• Proceedings of the Korea Institute of Applied Superconductivity and Cryogenics Conference
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• 2002.02a
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• pp.197-201
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• 2002

A free piston and free displacer (FPFD) Stirling cryocooler and inertance pulse tube cryocooler for the cooling infrared detector and cryosensor are currently under development at Korea Institute of Machinery ＆ Materials. The pulse tube cryocooler, which has no moving parts at its cold section, is attractive for obtaining higher reliability, simpler construction and lower vibration than in any other small cryocoolers. In recent years, pulse tube cryocoolers have experienced a rapid development with the aim to eventually replace Stirling and Gifford-McMahon cryocoolers in various applications. In this study, operating characteristics of the conventional linear Stirling cryocooler was investigated by experiment. And, inertance pulse tube cryocooler with the commercial linear compressor(Leybold Polar) was designed, manufactured, and tested by the variations of the operating frequency, charging pressure and input power.