• 제목/요약/키워드: Composite specimen

검색결과 1,205건 처리시간 0.022초

필라멘트와인딩된 복합재 내열튜브의 구조 성능 평가 (Evaluation of Structural Performance for Filament Wound Composite Ablative Tubes)

  • 윤성호;황태경;윤남균;문순일
    • Composites Research
    • /
    • 제15권1호
    • /
    • pp.53-60
    • /
    • 2002
  • 본 연구에서는 내열 특성과 구조적인 특성을 갖는 탄소섬유/페놀릭 복합재 내열튜브를 필라멘트와인딩 공법에 의해 제작하고 이들의 구조적인 성능을 평가하였다. 이를 위해 내열튜브의 제작방법을 소개하고 황산용해법을 적용하여 내열튜브에서의 섬유체적비와 기공함유율을 측정하였다. 시편폭을 달리한 인장시편의 기계적 특성을 평가함으로써 강화섬유의 연속성을 나타낼 수 있는 시편형상을 제시하였으며 공정변수를 달리한 내열튜브에서 채취된 인장시편의 기계적 특성을 평가함으로써 내열튜브의 제작을 위한 적절한 공정조건을 결정하였다. 그리고 보증시험을 통해 수집한 음향신호의 분석을 통해 내열튜브에서의 균열진전과 파손양상을 조사하였다. 마지막으로 내열튜브 자체에 대해 보증시험과 파열시험을 수행함으로써 내열튜브 자체의 구조적인 신뢰성을 확인하였다.

다양한 온도 환경에 따른 3D 프린트 복합재료의 기계적 물성 평가 (Mechanical Properties of 3D Printed Composite Material on Various Thermal Environment)

  • 강상훈;김도현;서형석
    • Composites Research
    • /
    • 제36권3호
    • /
    • pp.193-198
    • /
    • 2023
  • 선박 경량화와 관련하여 기존 복합재료 및 3D 프린트 복합재료를 적용하는 연구가 활발히 진행되고 있다. 염수 환경에 대한 내부식성과 경량화 특성이 있는 복합재료와 우수한 생산성을 가지는 3D 프린팅 기술을 연계한 3D 프린트 복합재료의 선박 및 해양구조물 적용 가능성을 확인하기 위해 시험을 진행하였다. 본 논문에 사용된 3D 프린트 복합재료를 선박 및 해양구조물에 적용하기 위해서는 해양환경에서 노출될 수 있는 온도 환경 영향을 고려해야 한다. 따라서 해양 환경에서 노출될 수 있는 온도인 저온(-50℃), 상온(20℃), 고온(50℃) 환경에서 Carbon + Onyx, Carbon + Nylon, HSHT glass + Onyx, HSHT glass + Nylon 소재의 시편으로 인장시험을 진행하였다. 인장시험 결과, Carbon + onyx 시편이 가장 높은 인장강도를 보였고 HSHT glass + onyx 시편이 가장 높은 인장 변형률을 보였다. 또한 인장 시험 결과 시편을 분석하여 다양한 온도 환경에 노출된 3D 프린트 복합재료 시편의 파손 형상에 대해 분석하였다.

VARTM 공법으로 제작된 자연섬유 복합재료의 기계적 특성 분석 (Investigation on Mechanical Properties of Natural-Fiber Composite Manufactured using VARTM Method)

  • 박현범
    • 항공우주시스템공학회지
    • /
    • 제10권3호
    • /
    • pp.59-62
    • /
    • 2016
  • In this study, an investigation was performed on the mechanical properties of the natural-fiber-composite structure. The specimen was manufactured using the Vacuum Assisted Resin Transfer Molding (VARTM) method. The flax-fiber materials were adopted for the natural fiber composite, and vinyl-ester resin was also adopted. After a manufactured specimen was obtained, a mechanical test was carried out. The mechanical properties of the experiment results were compared with those of the natural-composite data cited from a number of other references.

특성 길이를 이용한 평직 복합재 볼트 체결부의 강도 예측 (Strength Prediction of Bolted Woven Composite Joint Using Characteristic Length)

  • 박승범;변준형;안국찬
    • 한국안전학회지
    • /
    • 제18권4호
    • /
    • pp.8-15
    • /
    • 2003
  • A study on predicting the joint strength of mechanically fastened woven glass/epoxy composite has been performed. An experimental and numerical study were carried out to determine the characteristic length and joint strength of composite joint. The characteristic lengths for tension and compression were determined from the tensile and compressive test with a hole respectively. The characteristic lengths were evaluated by applying the point stress failure criterion to a specimen containing a hole at the center subjected to tensile loading and a specimen containing a half circular notch at the center subjected to compressive load. The joint strength was evaluated by the Tsai-Wu and Yamada-Sun failure criterion on the characteristic curve. The predicted results of the joint strength were compared with experimental results.

VaRTM 공법에 의해 제조된 CFRP의 특성평가 및 자동차 엔진 후드에 응용 (Properties of CFRP by VaRTM Process and Its Application to Automobile Engine Hood)

  • 김윤해;최병근;손진호;조영대;엄수현;우병훈
    • 한국마린엔지니어링학회:학술대회논문집
    • /
    • 한국마린엔지니어링학회 2005년도 전기학술대회논문집
    • /
    • pp.377-381
    • /
    • 2005
  • The using of composite material is an aviation field but it changes into a general industry. Especially composites are expanding the use on transportation vehicles like automobiles, ships, and aircraft. The main factor of this expansion is high specific strength. It can supply a high quality and efficiency of energy. But manufacturing of composite products requires many raw materials and tooling cost for special process, so we needs a reduction of these costs to achieve best efficiency. In the present study, we contrast the change of mechanical and physical properties between VaRTM(Vacuum Assisted Resin Transfer Molding) and hand lay-up process. VaRTM process can offer a high quality the same as autoclave products, and low cost like hand lay-up process. In the results of mechanical tests, VaRTM specimen is stronger than hand lay-up specimen and hand lay-up specimen became delamination. In the results of physical tests, the resin content of VaRTM specimen is lower than hand lay-up specimen. On micrograph, the strength of specimen by VaRTM between fiber and resin is stronger than that of one by hand lay-up. And the specimen by hand lay-up contains more defects than one by VaRTM. So, VaRTM process can practically apply for automobile engine hood. This paper shows that VaRTM process is one of the most suitable processes for composite parts of automobile.

  • PDF

충격하중을 받는 CFRP 적층판의 충격손상과 굽힘 잔류강도 직교 이방성 적층판의 충격손상과 파과메카니즘 (Impact Damge and Residual Bending Strength of CFRP Composite Laminates Subjected to Impact Loading Fracture Mechanism and Impact Damage of Orthotropy Laminated Plates)

  • 심재기;양인영;오택열
    • 대한기계학회논문집
    • /
    • 제17권11호
    • /
    • pp.2752-2761
    • /
    • 1993
  • The purpose of this study is to confirm the decreasing problems of residual bending strength, and the fracture machanism experimentally when CFRP composite laminates are subjected to Foreign Object Damage. Composite laminates used for this experiment are CFRP orthotropy laminated plates, which have two-interfaces [O/sub 6//sup o//90/sub 6//sup o/]sub sym/ and four-interfaces [O/sub 3//sup o//90/sub 6//sup o//O/sub 3//sup o]/sub sym/. When the specimen is subjected to transverse impact by a steel ball, the delamination area generated by impact damage is observed by using SAM(Scanning Acoustic Microscope). also, Thefracture surfaces obtained by three-point bending test were observed by using SEM (Scanning Electron Microscope). Then, fracture mechanism was investigated based on the observed delamination area and fracture surface. The results were summarized as follows; (1) It is found that for the specimen with more interface, the critical delamination energy is increased while delamination-development energy is decreased. (2) Residual bending strength of specimen A is greater than that of Specimen B within the impact range of impact energy 1. 65J (impacted-side compression) and 1. 45J (impacted-side tension). On the other hand, when the impact energy is beyond the above ranges, residual bending strength of specimen A is smaller than that of specimen B. (3) In specimen A and B, residual strength of CFRP plates subjected to impact damage is lower in the impacted-side compression than in the impacted-side tension. (4) In the case of impacted-side compression, fracture is propagated from the transverse crack generat-ed near impact point. On the other hand, fracture is developed toward the impact point from the edge of interface-B delamination in the case of impacted-side tension.

복합레진의 표면 광택에 대한 평가 (Evaluation of surface gloss of composite resins)

  • 변지은
    • 대한치과의료관리학회지
    • /
    • 제11권1호
    • /
    • pp.38-46
    • /
    • 2023
  • Composite resins, commonly used in clinical practice, have been developed to improve aesthetics to obtain smooth surfaces. Although the restored composite resin has a smooth surface, it gradually becomes rough over time. Therefore, this study measured glossiness to evaluate the surface of various composite resins and attempted to evaluate the maintenance of glossiness of composite resins by observing surfaces that change to roughness. Specimens were produced using resin used in clinical practice: Gradia direct anterior (GA), Tetric N-Ceram (TN), Ceram.X Sphere TEC one (CX), Filtek Z350XT (FT), Estelite sigma quick (ES). After creating a smooth surface with slide glass, five locations were randomly selected to measure surface gloss, and the average was the representative value of the specimen. Roughness was applied to the specimen under water pouring at the same speed and pressure using SiC paper #2400, 1200, and 400. The gloss unit of different SiC papers was measured. To evaluate the gloss unit and gloss retention between composite resins, one-way analysis of variance and Tukey multiple comparisons test were used. As a result of the study, there was a difference in gloss unit of specimens produced under the same conditions. Although the degree differed depending on the composite resin, there was also a difference in gloss retention. Based on the findings, composite resins show differences in gloss due to their different characteristics. Ceram.X Sphere TEC one (CX) showing the lowest gloss retention and Estelite sigma quick (ES) showing the highest.

자동차 프론트엔드모률 캐리어용 경량 복합소재의 고속인장 시험 (High Strain Rate Tensile Test of Composite Material for Automotive Front End Module Carrier)

  • 강우종;김성태
    • Composites Research
    • /
    • 제24권3호
    • /
    • pp.12-16
    • /
    • 2011
  • 경량복합소재의 고속인장시험을 수행하여 변형률속도에 따른 강도변화를 측정하고자 한다. 준 정적 시험인 경우 섬유강화 복합소재의 인장시험은 ASTM D3039에 따른 시편 형상이 사용되지만 고속 인장시험인 경우 표준화된 시편 형상에 대한 연구가 진행되어 있지 않다. 본 연구에서는 ASTM D638에 나타난 시편 형상을 기본으로 몇 가지 변형된 형태의 시편을 가지고 고속인장 시험을 수행하여 변형률 속도에 따른 경량복합소재의 강도 변화를 측정하였다. 낙하방식의 고속인장 시험기를 제작하여 변형률 속도 15/s, 100/s에서 시편의 형상에 따른 섬유강화 복합소재의 인장거동을 측정하였으며 시편의 폭이 6mm, 8mm, 10mm인 경우에 대하여 시험을 수행하였다. 측정 결과 시편의 폭이 8mm인 경우 섬유강화 복합소재의 강도를 정확하게 평가할 수 있는 것으로 나타났다.

틸팅차량용 차체의 Hybrid 복합재 접합체결부의 정적 및 피로 파괴 평가 (Static and Fatigue Fracture Assessment of Hybrid Composite Joint for the Tilting Car Body)

  • 정달우;김정석;서승일;조세현;최낙삼
    • 대한기계학회논문집A
    • /
    • 제31권2호
    • /
    • pp.166-173
    • /
    • 2007
  • Fatigue fracture behavior of a hybrid bolted joint was evaluated in comparison to the case of static fracture. Two kinds of specimens were fabricated for the mechanical tests; a hybrid bolted joint specimen for the shear test and a hybrid joint part specimen applied in the real tilting car body for the bending test. Characteristic fracture behaviors of those specimens under cyclic toads were obviously different from the case under static loads. For the hybrid bolted joint specimen, static shear loading caused the fracture of the bolt body itself in a pure shear mode, whereas cyclic shear loading brought about the fracture at the site of local tensile stress concentration. For the hybrid joint part specimen, static bend loading caused the shear deformation and fracture in the honeycomb core region, while cyclic bend loading did the delamination along the interface between composite skin and honeycomb core layers as well as the fracture of welded joint part. Experimental results obtained by static and fatigue tests were reflected in modifications of design parameters of the hybrid joint structure in the real tilting car body.

Mechanical Behaviors of CFRP Laminate Composites Reinforced with Aluminum Oxide Powder

  • Kwon, Oh-Heon;Yun, Yu-Seong;Ryu, Yeong-Rok
    • 동력기계공학회지
    • /
    • 제18권6호
    • /
    • pp.166-173
    • /
    • 2014
  • In this study, a laminated composite material with dispersing aluminum oxide powder between the CFRP laminate plies, and also CFRP composites without aluminium oxide powder were fabricated for Mode I experiments using the DCB specimen and a tensile test. The behavior of the crack and the change of the interfacial fracture toughness were evaluated. Also in order to evaluate the damage mechanism for the crack extension, the AE sensor on the surface of the DCB test specimen was attached. AE amplitude was estimated for CFRP-alumina and CFRP composite. And the fracture toughness was evaluated by the stress intensity factor and energy release rate. The results showed that an unstable crack was propagated rapidly in CFRP composite specimen along with the interface, but crack propagation in CFRP-alumina specimen was relatively stable. From results, we show that aluminium oxide powder spreaded uniformly in the interface of the CFRP laminate carried out the role for preventing the sudden crack growth.