• Title/Summary/Keyword: Composite blade

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Structural Test and Evaluation of Composite Blade for Wind Turbine System

  • Ahn, Sungjin;Park, Hyunbum
    • International Journal of Aerospace System Engineering
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    • v.3 no.1
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    • pp.17-20
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    • 2016
  • In this work, a structural design on horizontal axis wind turbine blade using natural flax fiber composite is performed. The structural design results of flax/epoxy composite blade are compared with the design results of glass/epoxy composite blade. In order to evaluate the structural design of the composite blade, the structural analysis was performed by the finite element method. Through the structural analyses, it is confirmed that the designed blade using natural composite is acceptable for structural safety, blade tip deflection, structural stability, resonance possibility, and weight. Finally, structural test of manufactured blade was performed. Through the structural test, it is confirmed that the designed blade is acceptable.

A Structural Design and Manufacture of Paddle type Small-scaled Composite Blade for Hingeless Rotor System of Helicopter (헬리콥터 힌지없는 로터 시스템용 패들형 축소 복합재료 블레이드 구조 설계 및 제작)

  • Kim, Deog-Kwan;Hong, Dan-Bi;Lee, Myung-Kyu;Joo, Gene
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.10a
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    • pp.220-223
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    • 2002
  • This paper introduces the development procedure of paddle type small-scaled composite rotor blade for helicopter hingeless rotor system. Paddle type composite blade design was done by using CORDAS program developed by KARI and dynamic analysis for hingeless hub with blade is done by using FLIGHTLAB which is commercial software for helicopter comprehensive analysis. The procedure to manufacture complicated shape of paddle type blade tip was developed and composite blades were manufactured after establishing the effective curing method. Through this research, the development technology of composite rotor blade with complex aerodynamic shape were accumulated and these will be applied to the related research field, for example, full size composite blade development, etc.

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Development of Mach Small-scaled Composite Blade for Helicopter Articulated Rotor System (헬리콥터 관절형 로터 시스템용 마하 축소 복합재료 블레이드 개발)

  • Kim, Deog-Kwan;Song, Keun-Woong;Kim, Joune-Ho;Joo, Gene
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2003.04a
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    • pp.57-60
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    • 2003
  • This Paper contains the development procedure of Mach small-scaled composite rotor blade for helicopter articulated rotor system. This mach small-scaled composite blade design is conducted by using CORDAS program developed by KARI. The Dynamic analysis for an articulated rotor system with this blade is conducted by using FLIGHTLAB which is commercial software for helicopter analysis. Also the optimizing procedure of iterative design was described. The designed composite blades were manufactured after establishing the effective curing method. For small-scaled rotor test, strain gauges were embedded in composite blade spar to obtain bending & torsion strain value. To verify sectional properties of a blade, the bench test is accomplished. After comparing a designed data and tested data, Dynamic Calculation was repeated using tested data. Through this research, experiences of mach small-scaled composite blade development were accumulated and will be applied to the related research field.

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A Design and Manufacture of the Composite Blade for the Hingeless Rotor System of Unmanned Helicopter (무인헬기용 힌지없는 로터시스템의 복합재료 블레이드 설계 및 제작)

  • Sim, Joung-Wook;Kee, Young-Jung;Kim, Deog-Kwan;Kim, Seung-Bum;Byun, Seong-Woo
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2005.04a
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    • pp.213-216
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    • 2005
  • This paper describes the design, analysis and manufacture procedure of the composite blade for hingeless rotor system of unmanned helicopters. Helicopter rotor system is the key structural unit that produces thrust and control forces for intended flight conditions. In this work, a hingeless rotor system is adopted, and base on the design requirements for rotor system, composite blade section design and calculation of material properties were performed. In order to avoid the unstable state such as resonance, vibration characteristics of rotor system were analyzed. Finally, this paper describes simply the forming and manufacture of composite blade.

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A Study on Manufacturing and Structural Test of Wind Turbine System Blade using Natural Composite (자연섬유 복합재료 풍력 발전 시스템 블레이드 제작 및 구조 시험 연구)

  • Park, Hyun Bum
    • Journal of Aerospace System Engineering
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    • v.11 no.4
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    • pp.30-35
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    • 2017
  • In this work, a manufacturing and structural test of 1kW class horizontal axis wind turbine blade using natural-fiber composite was performed. The aerodynamic design of blade was performed after investigation on design requirement. The structural design load was investigated after aerodynamic design of blade. And also, structural design of blade was carried out. The structural design of blade was carried out using the simplified methods such as the netting rule and the rule of mixture applied to composite. The structural safety of the designed blade structure is investigated through the various load cases, stress, deformation and buckling analyses using the FEM method. Finally, the blade manufacturing and structural test using natural composite was carried out.

Evaluation for Fatigue Resistance of Small Wind Turbine Composite Blade according to GL Guideline (GL Guideline에 의거한 소형 풍력발전용 복합재 블레이드의 피로 저항성 평가)

  • Jang, Yun Jung;Kang, Ki Weon
    • The KSFM Journal of Fluid Machinery
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    • v.16 no.4
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    • pp.15-21
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    • 2013
  • This study aims to estimate the fatigue resistance of small wind composite blade using the fatigue life estimation formula in the GL guideline. For this, firstly, we estimated a turbine blade's bending moment spectrum by using wind profile wind profile and BEMT. And fatigue tests were performed to obtain the S-N curve of composite materials used in blade. In addition, a finite element analysis was used to identify fatigue critical locations and fatigue stress spectrum. And the fatigue resistance of composite blade were evaluated using the rainflow cycle counting, and Goodman diagram and the fatigue life estimation formula in the GL guideline.

Vibration suppression of rotating blade with piezocomposite materials (Piezocomposite 재료를 사용한 회전하는 블레이드의 진동억제)

  • Choi Seung-Chan;Kim Ji-Hwan
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2004.10a
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    • pp.282-285
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    • 2004
  • The main purpose of this study is the vibration suppression of rotating composite blade containing distributed piezoelectric sensors and actuators. The blade is modeled by thin-walled, single cell composite beam including the warping function, centrifugal force, Coriolis acceleration and piezoelectric effect. Further, the numerical study is performed m ing finite element method. The vibration of composite rotor is suppressed by piezocomposite actuators and PVDF sensors that are embedded between composite layers. A velocity feedback control algorithm coupling the direct and converse piezoelectric effect is used to actively control the' dynamic response of an integrated structure through a closed control loop. Responses of the rotating blade are investigated. Newmark time integration method is used to calculate the time response of the model. In the numerical simulation, the effect of parameters such as rotating speed, fiber orientation of the blade and size of actuators are studied in detail.

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Structural Design and Analysis for Small Wind Turbine Blade (초소형 풍력발전용 블레이드에 대한 구조설계 몇 해석)

  • Lee, Seung-Pyo;Kang, Ki-Weon;Chang, Se-Myong;Lee, Jang-Ho
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.2
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    • pp.288-294
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    • 2010
  • In recent years, wind energy has been the world's fastest growing source of energy. This paper describes the structural design and analysis of composite blade for 2 kW-level HAWT (horizontal axis wind turbine). The aerodynamic design and force, which are required to design and analyze a composite blade structurally, are calculated through BEMT(blade element momentum theory) implemented in public code PROPID. To obtain the equivalent material properties of filament wound composite blades, the rule-of-mixture is applied using the basic material properties of fiber and matrix, respectively. Lay-up sequence, ply thickness and ply angle are designed to satisfy the loading conditions. Structural analysis by using commercial software ABAQUS is performed to compute the displacement and strength ratio of filament wound composite blades.

Structural Design of Medium Scale Composite Wind Turbine Blade

  • Kong, Chang-Duk;Kim, Jong-Sik
    • International Journal of Aeronautical and Space Sciences
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    • v.1 no.1
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    • pp.92-102
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    • 2000
  • In this study, the 750kW medium scale composite blade for the horizontal axis wind turbine system was designed and manufactured, and it was tested and evaluated by the specific structural test rig. In the test, it was found that local bucklings at the trailing edge of the blade and excessive deflections at the blade tip were happened. In order to solve these problems, the design of blade structure was modified. After improving the design, the abrupt change of deflection at the blade tip was reduced by smooth variation of the spar thickness and the local buckling was removed by extending the web length. The modified design was analyzed by the FEM, the safety and stability of the blade structure. And Fatigue life over 20 years was confirmed by using S-N linear damage method, Spera's method, etc.

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헬리콥터 복합재료 힌지없는 허브 부품 및 패들형 블레이드 설계/해석

  • Kim, Deog-Kwan;Hong, Dan-Bi;Lee, Myeong-Kyu;Joo, Gene
    • Aerospace Engineering and Technology
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    • v.2 no.2
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    • pp.33-44
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    • 2003
  • This paper describes the design and analysis technology of composite flexure and composite paddle-type blade which are all key technologies on hingeless rotor system. Through replacing the existing metal or engineering plastic flexure part with composite part, Several required structural analysis were accomplished, which are static analysis by using NASTRAN and dynamic analysis by using FLIGHTLAB. The dynamic characteristics of composite hingeless hub attached with paddle-type blade was also investigated. Further more, small-scaled paddle-type blade was designed using froude scaled properties of existing full size blade. Through this design procedure of composite paddle-type blade, the structural design method was achieved. These results will be applied to accomplishing current project named as "the development of next-generation helicopter rotor system."

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