• Title/Summary/Keyword: Composite Materials Blade

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Structural Design of a 750kW Composite Wind Turbine Blade (750kW급 풍력발전기용 복합재 블레이드의 구조설계)

  • Jung C.K.;Park S.H.;Han K.S.
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2004.04a
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    • pp.18-21
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    • 2004
  • A GFRP based composite blade was developed for a 750kW wind energy conversion system of type class I. The blade sectional geometry was designed to have a general shell-spar structure. The load cases specified in the IEC61400-1 international specification were considered. For withstanding all relevant extreme loads, the structural analysis for the complete blade was performed using a commercial FEM code. The static load carrying capacity, buckling stability, blade tip deflection and natural frequencies at various rotational speeds were evaluated to satisfy the strength requirements in accordance with the IEC61400-1 and GL Regulations. For designing a lightweight blade, the thickness and the lay-up pattern of the skin-foam sandwich structures were optimized iteratively using the DOT program T-bolts were used for joining the blade root and the hub, which were modeled using a 3D FE volume model. In order to confirm the safety of the root connection, the static stresses of the thick root laminate and the steel. bolts were predicted by taking account of the bolt pretension and the root bending moments. The calculated stresses were compared with the material strengths.

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Resonant fatigue testing of composite rotor blades (공진현상을 이용한 복합재 블레이드의 피로시험)

  • Kee, Youngjung;Lee, Sangwon;Park, Seonkyu
    • Journal of Aerospace System Engineering
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    • v.4 no.2
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    • pp.21-25
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    • 2010
  • Fatigue properties of composite materials are extremely important to design durable and reliable helicopter rotor blades. However, it is very difficult to apply conventional fatigue test loads in short period. Therefore, accelerating test speed and facilitating spectrum load realization are required. In this study, we have developed a fatigue testing method that uses a resonance of simply supported beam type blade specimen. This test consists in exciting the blade specimen with a frequency that corresponds to its natural frequency. In that case, the test specimen similar to a beam fixed between two pivot points starts vibrating and is significantly deformed. Resonant fatigue tests were performed by changing exciting vertical amplitude and frequency, and S-N curves of each composite materials were successfully obtained.

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Resonant Fatigue Testing of Full-Scale Composite Helicopter Blades (공진현상을 이용한 실물 복합재 헬리콥터 블레이드의 피로수명 평가)

  • Kee, Young-Jung;Kim, Tae-Joo;Kim, Seung-Ho
    • Aerospace Engineering and Technology
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    • v.9 no.2
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    • pp.1-7
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    • 2010
  • Fatigue properties of composite materials are extremely important to design durable and reliable helicopter rotor blades. However, it is very difficult to apply conventional fatigue test loads in short period. Therefore, accelerating test speed and facilitating spectrum load realization are required. In this study, we have developed a fatigue testing method that uses a resonance of simply supported beam type blade specimen. This test consists in exciting the blade specimen with a frequency that corresponds to its natural frequency. In that case, the test specimen similar to a beam fixed between two pivot points starts vibrating and is significantly deformed. Resonant fatigue tests were performed by changing exciting vertical amplitude and frequency, and S-N curves of each composite materials were successfully obtained.

Design on High Efficiency and Light Composite Propeller Blade of High Speed Turboprop Aircraft (고속 터보프롭 항공기용 고효율 경량화 복합재 프로펠러 블레이드 설계 연구)

  • Kong, Chang-Duk;Lee, Kyung-Sun;Park, Hyun-Bum;Choi, Won
    • Journal of the Korean Society of Propulsion Engineers
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    • v.16 no.3
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    • pp.57-68
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    • 2012
  • In this study, designs of the high efficiency composite propeller blade for a high speed turboprop aircraft, which will be used for a next generation regional commercial aircraft in Korea, are performed. Both the vortex theory and the blade element theory are used for preliminary aerodynamic design and performance analysis of the propeller. Then the aerodynamic design result is confirmed through performance analysis using a commercial CFD code, ANSYS. The carbon/epoxy composite materials is used, and the skin-spar-foam sandwich type structure is adopted for improvement of lightness and structural stability. Finally, it is investigated that the proposed propeller blade has high efficiency and structural safety through both aerodynamic and structural analysis and experimental test of a prototype propeller blade.

Design on High Efficiency and Light Composite Propeller Blade of Regional Aircraft (중형항공기급 고효율 경량화 복합재 프로펠러 블레이드 설계 연구)

  • Kong, Chang-Duk;Lee, Kyung-Sun;Park, Hyun-Bum;Choi, Won
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2012.05a
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    • pp.253-258
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    • 2012
  • In this study, designs of the high efficiency composite propeller blade for a high speed turboprop aircraft, which will be used for a next generation regional commercial aircraft in Korea, are performed. Both the vortex theory and the blade element theory are used for preliminary aerodynamic design and performance analysis of the propeller. Then the aerodynamic design result is confirmed through performance analysis using a commercial CFD code, ANSYS. The carbon/epoxy composite materials is used, and the skin-spar-foam sandwich type structure is adopted for improvement of lightness and structural stability. Finally, it is investigated that the proposed propeller blade has high efficiency and structural safety through both aerodynamic and structural analysis and experimental test of a prototype propeller blade.

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A Development of Small-scaled Composite Blade for the Hingeless Rotor System of Helicopter (헬리콥터 힌지없는 로터 시스템용 축소 복합재료 블레이드 개발)

  • Kim, Deog-Kwan;Joo, Gene
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2001.10a
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    • pp.206-209
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    • 2001
  • This paper contains the development procedure of small-scaled composite rotor blade for helicopter hingeless rotor system. Composite blade design is conducted by using CORDAS program developed by KARI and dynamic analysis is conducted by using Flightlab which is commercial software for helicopter analysis. Also the optimizing procedure of iterative design was described. The designed composite blades were manufactured after establishing the effective curing method. Through this research, the experiences of composite rotor blade development were accumulated and will be applied to the related research field.

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Dynamic Analysis of Viscoelastic Composite Thin-Walled Blade Structures (점탄성-복합재 박판 블레이드 구조물의 진동 해석)

  • Shin, Jae-Hyun;Na, Sung-Soo;Park, Chul-Hue
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.1684-1689
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    • 2003
  • This paper concerns the analytical modeling and dynamic analysis of advanced cantilevered blade structure implemented by a dual approach based on structural tailoring and viscoelastic materials technology. Whereas structural tailoring uses the directionality properties of advanced composite materials, the passive materials technology exploits the damping capabilities of viscoelastic material(VEM) embedded into the host structure. The structure is modeled as a composite thin-walled beam incorporating a number of nonclassical features such as transverse shear, secondary warping, anisotropy of constituent materials, and rotary inertias. The case of VEM spreaded over the entire span of the structure is considered. The displayed numerical results provide a comprehensive picture of the synergisitic implications of the application of both techniques, namely, the tailoring and damping technology on vibration response of thin-walled beam structure exposed to external time-dependent excitations.

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A Study on Design and Test for Composite Blade of Small Scale Wind Turbine System (소형 풍력발전 시스템용 복합재 블레이드의 설계 및 시험에 관한 연구)

  • Kong Changduk;Bang Johyug;Park Jongha;Oh Kyungwon
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2004.10a
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    • pp.125-130
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    • 2004
  • This study proposes a development for the l-kW class small wind turbine system, which is applicable to relatively low wind speed region like Korea and has the variable pitch control mechanism. In the aerodynamic design of the wind turbine blade, parametric studies were carried out to determine an optimum aerodynamic configuration which is not only more efficient at low wind speed but whose diameter is not much larger than similar class other blades. A light composite structure, which can endure effectively various loads, was newly designed. In order to evaluate the structural design of the composite blade, the structural analysis was performed by the finite element method. Moreover both structural safety and aerodynamic performance were verified through the prototype test.

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Design and Manufactures of Cyclocopter Composite Wing Blades (사이클로콥터의 복합재료 Wing blade 설계 및 제작)

  • 김승조;윤철용;백병주
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2000.11a
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    • pp.187-190
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    • 2000
  • Cyclocopter is air vehicle to vertically take-off and land like a helicopter. This is an efficient and quiet means of being able to direct thrust compared to a helicopter. The rotor consists of several blades rotating about a horizontal axis perpendicular to the direction of normal flight. The direction of blade span is parallel to rotating axis and both end roots are connected to the hub to resist centrifugal force and to transmit the power. The pitch of the individual blades to the tangent of the circle of the blade's path is varied cyclically to gain thrust. In the paper, the design and manufactures of cyclocopter rotor blades are presented. Stress at the roots of cyclocopter blades is great due to centrifugal and aerodynamic forces and aeroelastic instabilities appear. The blades consist of main spar, front spar, polyurethan foam, weight, and skin and spars and skin are made of glass/epoxy composite.

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