• 제목/요약/키워드: Composite Layer

검색결과 1,604건 처리시간 0.029초

Warm Spray 공정과 Cu-Ga 및 Cu-In 혼합 분말을 이용한 CGI계 복합 코팅층의 제조 및 특성 (Manufacturing and Properties of CGI-based Composite Coating Layer Utilizing a Warm Spray Process and Cu-Ga and Cu-In Mixed Powders)

  • 전민광;이명주;김형준;이기안
    • 한국분말재료학회지
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    • 제21권3호
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    • pp.229-234
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    • 2014
  • This study manufactured a CIG-based composite coating layer utilizing a new warm spray process, and a mixed powder of Cu-20at.%Ga and Cu-20at.%In. In order to obtain the mixed powder with desired composition, the Cu-20at.%Ga and Cu-20at.%In powders were mixed with a 7:1 ratio. The mixed powder had an average particle size of $35.4{\mu}m$. Through the utilization of a warm spray process, a CIG-based composite coating layer of $180{\mu}m$ thickness could be manufactured on a pure Al matrix. To analyze the microstructure and phase, the warm sprayed coating layer underwent XRD, SEM/EDS and EMPA analyses. In addition, to improve the physical properties of the coating layer, an annealing heat treatment was conducted at temperatures of $200^{\circ}C$, $400^{\circ}C$ and $600^{\circ}C$ for 1 hour each. The microstructure analysis identified ${\alpha}$-Cu, $Cu_4In$ and $Cu_3Ga$ phases in the early mixed powder, while $Cu_4In$ disappeared, and additional $Cu_9In_4$ and $Cu_9Ga_4$ phases were identified in the warm sprayed coating layer. Porosity after annealing heat treatment reduced from 0.75% (warm sprayed coating layer) to 0.6% (after $600^{\circ}C/1hr$. heat treatment), and hardness reduced from 288 Hv to 190 Hv. No significant phase changes were found after annealing heat treatment.

단섬유 복합재료 사출성형물의 잔류응력 측정 (Measurement of Residual Stress Distribution in Injection-Molded Short Fiber Composites)

  • 김상균;이석원;윤재륜
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2001년도 추계학술발표대회 논문집
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    • pp.61-63
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    • 2001
  • Residual stress distribution in injection-molded short fiber composites was determined using layer-removal method. Polysterene with 3 vol% carbon fibers was injection-molded into the tensile specimen. With milling machine layer-removal process was conducted and the curvature data were acquired. Treuting and Read analysis which is assuming isotropic material, and White analysis considering anisotropy due to the fiber orientation were used to calculate residual stress of the flow direction through the thickness direction and compared with each other.

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축방향 하중을 받는 점탄성물질이 심어진 적층보의 지그재그요소를 이용한 진동해석 (Damped Vibrations of Axially-Stressed Laminated Beams using Zig-Zag Finite Element)

  • 이덕규
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2001년도 추계학술발표대회 논문집
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    • pp.1-4
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    • 2001
  • Dynamic analysis of laminated beams with a embedded damping layer under tension or compression axial load is investigated. Improved Layer-Wise Zig-Zag Beam Theory and Interdependent Kinematic Relation using the governing equations of motion are incorporated to model the laminated beams with a damping layer and a corresponding beam zig-zag finite element is developed. Flexural frequencies and modal loss actors under tension or compression axial load are calculated based on Complex Eigenvalue Method. The effect of the axial tension and compression load on the frequencies and loss factors is discussed.

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비수용액 전해질에서 전기도금한 니켈-TiO2 복합 도금층의 표면 및 광분해 특성 연구 (Surface and Photolytic Characteristics of Ni-TiO2 Composite Layer Electro-Plated from Non-Aqueous Electrolyte)

  • 조일국;지창욱;최철영;김영석;김양도
    • 한국표면공학회지
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    • 제41권5호
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    • pp.240-244
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    • 2008
  • Composite plating is a method of co-deposition of plating layer with metallic and/or non-metallic particles to improve the plating layer properties such as high corrosion resistance and photolysis of organic compounds. The properties of nickel-ceramic composite plating are significantly depend on the surface characteristics of co-deposited particles as well as the quantity in electrolyte. In this study, Ni-$TiO_2$ composite coating layer was produced by electrodeposition technique from non-aqueous eletrolyte and its surface characteristics as well as photolytic properties were investigated. The amounts of immobilized $TiO_2$ particles increased with increasing the initial $TiO_2$ particles contents in the bath. Samples electroplated with the current density of $0.5\;A/dm^2$ showed the significantly improved homogeneous $TiO_2$ particles distribution. The corrosion resistance of Ni-$TiO_2$ composite coating layer also improved with increaing the amounts of $TiO_2$ particles. Etched sample showed about 10% increased photolytic rate of organic matter compare to that of the non-etched.

특정두께를 갖는 이방성복합재 구조의 전자파 응답특성 연구 (A Study on Electromagnetic Absorption Characteristics of the Anisotropic Composite Structure with Specific Thickness)

  • 정헌달;김덕주;이윤상
    • 한국군사과학기술학회지
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    • 제1권1호
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    • pp.114-127
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    • 1998
  • A user friendly computer code(EMCOMST; Electro-Magnetic response for COMposite STructures) was developed which provides with computations of the response characteristics such as reflectance and transmittance to the incident wave angles, frequencies, composite thicknesses, ply orientations, and types of backplate as the linearly polarized transverse electro-magnetic wave is emitted to the advanced composite structures. In this investigation were reviewed the electromagnetic characteristics of the continuous orthotropic fiber-reinforced organic matrix composites with or without ferrite fillers, which are actively applied to low-weight and high-strength aircraft structures. Also were calculated the response of the three layered compound structures which have appropriately stacked above-mentioned materials as transmitting layer, absorbing layer, reflection layer, respectively under the specific thickness constraints for mechanical strength design requirements. For the composite structures presented in this study, minimum reflectance value less than -5㏈ can be obtained in the frequency range of 4 to 12 ㎓. In addition, analysis of structures attached isotropic radar absorbing materials(RAM) is facilitated by putting the material properties in the material input card entries adequately.

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반복하중을 받는 압전 복합재료 작동기의 피로 특성 (Degradation Prediction of Piezo-Composite Actuator under Cyclic Electric Field)

  • 헤리세티아완;구남서;윤광준
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2004년도 추계학술발표대회 논문집
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    • pp.286-289
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    • 2004
  • This paper presents the fatigue characteristics of LIPCA (LIghtweight Piezo-Composite Actuator) device system. The LIPCA device system is composed of a piezoelectric ceramic layer and fiber reinforced lightweight composite layers. Typically a PZT ceramic layer is sandwiched by a top fiber layer with low CTE (coefficient of thermal expansion) and base layers with high CTE. The advantages of the LIPCA design are weight reduction by using the lightweight fiber reinforced plastic layers without compromising the generation of high force and large displacement and design flexibility by selecting the fiber direction and the size of prepreg layers. To predict the degradation of actuation performance of LIPCA due to fatigue, the cyclic electric loading tests using PZT specimens were performed and the strain for a given excitation voltage was measured during the test. The results from the PZT fatigue test were implemented into CLPT (Classical Laminated Plate Theory) model to predict the degradation of LIPCA's actuation displacement. The fatigue characteristic of PZT was measured using a test system composed of a supporting jig, a high voltage power supplier, data acquisition board, PC, and evaluated.

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Electrochemical Behavior of Lithium Titanium oxide/activated Carbon Composite for Electrochemical Capacitor

  • Yang, Jeong-Jin;Kim, Hong-Il;Yuk, Young-Jae;Kim, Han-Joo;Park, Soo-Gil
    • Journal of Electrochemical Science and Technology
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    • 제1권1호
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    • pp.63-68
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    • 2010
  • The $Li_4Ti_5O_{12}$/AC composite was prepared by sol-gel process with ultrasonication. The prepared composite was characterized by SEM, XRD and TG analysis, and their electrochemical behaviors were investigated by cyclic voltammetry, electrochemical impedance spectroscopy and charge-discharge test in 1M $LiBF_4$/PC electrolyte. From the results, the $Li_4Ti_5O_{12}$ particles coated on AC surface had an average particle size of 100 nm and showed spinel-framework structure. When the potential range of the $Li_4Ti_5O_{12}$/AC composite was extended from 0.1 to 2.5 V, redox peaks and electric double layer property were revealed. The initial discharge capacity of $Li_4Ti_5O_{12}$/AC composite was 218 mAh $g^{-1}$ at 1 C. The enhancement of discharge capacity was attributed to electric double layer of added activated carbon.

고충전 polymer/ceramic composite에서 유전 특성의 mixing rule

  • 이지애;신효순;홍연우;여동훈;김종희;윤호규
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2008년도 하계학술대회 논문집 Vol.9
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    • pp.309-309
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    • 2008
  • 전자 산업의 발달로 인해 전자기기에 소형화, 경량화 및 다기능화가 요구되면서 고밀도화, 고집적화가 필요하게 되었다. 이와 같은 부품의 고집적화 기술로 최근 제시되고 있는 방법 중 하나는 ceramic powder로 구성된 유전층에 polymer를 infiltration시키고 cure 과정을 거쳐 소결공정 없이 유전층을 완성하는 것이다. 그리고 이 유전층을 layer 단위로 build up하는 방법을 이용하여 반복적으로 형성하는 기술이 연구되고 있다. 그러나 고충전된 polymer/ceramic composite에서 유전 특성은 기존에 알려진 저충전 구조에서의 mixing 이론을 따를 것인지에 대한 실증적인 연구는 이루어지지 않았다. 본 연구에서는 ceramic powder $Al_2O_3$를 이용하여 polymer의 함량을 최소화하여 paste 를 제조하고, 스크린 프린팅 방법으로 인쇄하여 ceramic layer를 제작하였다. 그리고 이 위에 polymer infiltration 과정을 동하여 고충전 ceramic/polymer composite layer를 제작하였다. 또한, $Al_2O_3$를 filter로 사용한 저충전 polymer/ceramic composite에서의 mixing rule과 비교하여 복합체의 유전 특성을 설명하였다.

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주거 건물에서 복합마감재의 VOCs 및 HCHO 방출에 관한 실험적 연구 (An Experimental Study on VOCs and HCHO Emission from Composite Finishing Materials in Residential Buildings)

  • 박혜원;강동화;최동희;김선숙;여명석;김광우
    • 대한설비공학회:학술대회논문집
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    • 대한설비공학회 2006년도 하계학술발표대회 논문집
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    • pp.289-294
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    • 2006
  • Interior finishing materials are known as main VOCs and formaldehyde emission sources in residential buildings. The interior finishing materials are usually comprised of several layers with different emission properties, which complicates the emission patterns of the finishing materials. Thus, experiments on composite finishing materials and each of layers are needed to understand the emission characteristics of interior finishing materials. Results indicate that composite finishing materials have the various emission characteristics according to compositions of the materials and kinds of contaminants. Mostly, the emission rates of composite materials are higher than that of the single layer materials. The main reason is assumed to be rapid diffusion of contaminants from the bottom layer material into the top layer material.

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비접착식 콘크리트 덧씌우기 포장에서의 아스팔트와 Geotextile 중간층에 대한 영향 평가 (Evaluation of the Effect of Asphalt and Geotextile Interlayer on Unbonded Concrete Overlay)

  • 조성환;임정혁;황성도
    • 한국도로학회논문집
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    • 제16권2호
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    • pp.91-98
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    • 2014
  • PURPOSES : The objective of this study is to investigate the effect of asphalt and geotextile interlayer on the fracture behavior of unbonded concrete overlay through a laboratory composite beam test. METHODS : In order to evaluate the effect of interlayer materials on the fracture behavior of unbonded concrete overlay, a laboratory test of composite beam was conducted with different types of interlayer. The test results of the composite beam using two types of geotextile interlayer with different thicknesses were compared to the test results of the composite beam using the tradition type of asphalt interlayer. The unbonded concrete overlay on the existing concrete pavement without interlayer was set for the control condition. RESULTS AND CONCLUSION : Overall, the laboratory composite beam test results did show the effect of asphalt and geotextile interlayer on the fracture behavior of composite concrete beams. The three-layer geotextile interlayer and HMA layer both increase the peak load when the first macrocrack occurs in the top concrete beam, while the HMA interlayer causes the smallest load drop percentage after the first macrocrack. The three-layer geotextile did show better performance than the single-layer geotextile through the greater peak load and smaller load drop percentage. It indicates that the thickness of geotextile interlayer will affect the fracture behavior of unbonded concrete overlay and the thicker geotextile interlayer is recommended.