• Title/Summary/Keyword: Compaction Method

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Warm Compaction of Fe-Si/Fe Powder Mixture and its Magnetic Property (Fe-Si/Fe 혼합분말의 온간성형 및 자성특성)

  • Kim, Se-Hoon;Suk, Myung-Jin;Kim, Young-Do
    • Journal of Powder Materials
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    • v.16 no.4
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    • pp.249-253
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    • 2009
  • 3-D shape soft magnetic composite parts can be formed by general compaction method of powder metallurgy. In this study, the results on the high density nanostructured Fe-Si/Fe composite prepared by a warm compaction method were presented. Ball-milled Fe-25 wt.%Si powder, pure Fe powder and Si-polymer were mixed and then the powder mixture was compacted at various temperatures and pressures. Pore free density of samples up to 95% theoretical value has been obtained. The warm compacted sample prepared at 650 MPa and 240$^{\circ}C$ had highest compaction properties in comparison with other compacts prepared at 300, 400 MPa and room temperature and 120$^{\circ}C$. The magnetic properties such as core loss, magnetization saturation and coercivity were measured by B-H curve analyzer and vibration sample magnetometer.

A Study on the Stress Concentration of Crushed-stone Compaction Piles through Field Loading Test (현장재하시험을 통한 쇄석다짐말뚝의 응력분담에 관한 연구)

  • 이민희;최용규;임종철;황근배
    • Journal of the Korean Geotechnical Society
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    • v.19 no.6
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    • pp.107-114
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    • 2003
  • Among soft ground treatment methods with granular soil used in domestic, the sand compaction pile method has been utilized greatly, but, as a result of exhaustion of sand and increase of unit cost, the necessity of an alternative method is suggested. In this study, the static load tests for crushed-stone compaction piles which were constructed on test field were performed. Based on test results, stress concentration ratios between the crushed-stone compaction pile and the soft ground were investigated and estimated. At loading pressure, settlement showed decreasing tendency as replacement rate increases. At replacement rate of 20%, yield pressure was smaller but, at replacement rates of 30% and 40%, settlement and yield pressure were similar. The stress concentration ratio was within the range of 1.7 to 3.0 and it was higher as replacement rate increased.

Dependence of Compaction Behavior of Spray-Dried Ferrite Powders on the Kinds and Concentrations of Binder Systems (결합제의 종류와 양에 따라 분무건조된 페라이트 분말의 성형특성)

  • 홍대영;변순천;제해준;홍국선
    • Journal of the Korean Ceramic Society
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    • v.32 no.9
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    • pp.1047-1055
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    • 1995
  • Mn-Zn ferrite granules were formed by a spray-drying method of the slurry containing different kinds and concentrations of binders at various temperatures. The slurry was made by conventional ceramic processing method, that is, by mixing Fe2O3, MnO, ZnO powders (52 : 24 : 24 mol%), calcining and milling. Typical shape of the spray dried granules was spherical. The compaction behavior of these granules was dependent on the spray-drying temperature and the kind and concentration of binders. At lower pressure the granules were displaced and at higher pressure the granules were deformed and fractured to fill pores among the granules. The optimum concentration of the binder was 0.5wt%. The granules containing 0.5wt% PVA 205 were deformed and fractured well and the green density was higher than others. At higher concentrations of the binder the granules were deformed rather than fractured, therefore the green density was lowered because of the remaining unfilled pores. The decomposition temperature and the heat released were increased with increasing the concentration of the binders. The compaction response of the granules containing PVA 205 was more efficient than those containing PVA 217 and PVA 117. Green density was not dependent on the degree of hydrolysis of the binders. The compaction response of the granules spray-dried at 15$0^{\circ}C$ was most efficient.

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Study on the Compaction Properties of Fe-Si-Al-Graphite Powder Mixtures (Fe-Si-Al-Graphite 분말 혼합체의 압축 특성 연구)

  • Jeong, Jun Hyeok;Choi, Jinnil
    • Journal of Powder Materials
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    • v.27 no.4
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    • pp.300-304
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    • 2020
  • In this paper, a durability study is presented to enhance the mechanical properties of an Fe-Si-Al powder-based magnetic core, through the addition of graphite. The compressive properties of Fe-Si-Al-graphite powder mixtures are explored using discrete element method (DEM), and a powder compaction experiment is performed under identical conditions to verify the reliability of the DEM analysis. Important parameters for powder compaction of Fe-Si-Al-graphite powder mixtures are identified. The compressibility of the powders is observed to increase as the amount of graphite mixture increases and as the size of the graphite powders decreases. In addition, the compaction properties of the Fe-Si-Al-graphite powder mixtures are further explored by analyzing the transmissibility of stress between the top and bottom punches as well as the distribution of the compressive force. The application of graphite powders is confirmed to result in improved stress transmission and compressive force distribution, by 24% and 51%, respectively.

A Study of Field Test on Bearing Capacity Increase Effect of Single Stone Column (단일쇄석말뚝의 지지력 증가효과에 관한 현장실험 연구)

  • Choi, Yong-Kyu
    • Journal of the Korean Geotechnical Society
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    • v.23 no.12
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    • pp.5-11
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    • 2007
  • Among soft ground improvement methods by using granular material, the sand compaction pile method has been widely utilized in Korea, but, as a result of shortage and increase of unit price of sand, a necessity of an alternative method has been required. In this study, a series of in-situ static load tests for crushed-stone compaction piles were performed. Pile diameter was fixed to 700mm and areas of loading plates were changed. The static load tests were performed for area replacement ratios of 20, 30 and 40% respectively. Based on the test results, bearing capacity of single crushed-stone compaction pile was estimated. It showed that the settlement decreases as the replacement ratio increases. Also, a yielding capacity equation of the crushed-stone compaction pile considering replacement ratio was suggested.

Study on the Soil Compaction (흙의 다짐에 관한 연구(I))

  • 강문묵
    • Magazine of the Korean Society of Agricultural Engineers
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    • v.11 no.4
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    • pp.1783-1790
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    • 1969
  • It is one of the most economical method of soil stabilization works to compact soil, which increases soil density artificially. Compaction effort is to lessen void of soils, and consequently its aim is to enlarge friction and cohesion force, and reduce permeability of soil. Factors in compaction effort are moisture content, grain size, grain size distribution, physical properties, compaction method and temperature of soils etc. The results obtained in this study on the effects that grain size, gradation and physical properties influence upon compaction effort for 20 samples under the constant compaction method, are summarized as follows: 1. The bigger the maximum dry density is, the smaller the optimum moisture content is, on the other hand, the smaller the maximum dry densityis, the bigger the optimum moisture content is, ingeneral. 2. The coarser the grain size is, the bigger the maximum dry density is, and the optimum moisture content becomes small, and dry density-moisture content curve has the sharp peak, generally. Also, the finer the grain size is the smaller the maximum dry density is, and the optimum moisture content shows the big value, and dry density-moisture content curve has the dull peak. 3. The maximum dry density shows the biggest value on the sample to be about 15% of particles finer than No. 200 sieve. The more the percent passing of No. 10 sieve increase, the smaller the maximum dry density is. Soils which have uniformity coefficient less than 5 in particles larger than 0.074mm hardly show dry density-moisture content curve. 4. There is a relation which is ramax=2.3948-0.0376 Wopt between the maximum dry density and the optimum moisture content, namely, the maximum dry density is increased in proportion to decrease of the optimum moisture content. 5. There are relations to be the straight lines which the maximum dry density decrease, on the other hand, the optimum moisture content increase in accordance with enlargement of Atterberg Limit(LL, PL, PL) in compacted soils.

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Study on Establishing the Subgrade Compaction Control Methods Based on the In-situ Elastic Modulus (현장 탄성계수에 근거한 노상 다짐관리방안 연구)

  • Choi, Jun-Seong;Han, Jin-Seok;Kim, Jong-Min
    • International Journal of Highway Engineering
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    • v.14 no.3
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    • pp.49-58
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    • 2012
  • In many countries including Korea, the design concept of pavement structure has been converted from empirical method to mechanisticempirical method since the advent of compaction control based on resilient modulus proposed by AASHTO in 1986. Studies of last decades indicates that the classical compaction control method based on relative compaction and plate bearing test(PBT) will necessarily move to the methods taking advantage of light falling weight deflectometer(LFWD) and dynamic cone penetrometer(DCP) in addition to PBT. In this study, the validity of resilient modulus prediction equation proposed by Korean Pavement Design Guide is verified by comparison with physical properties of subgrade soil and the results of structural analysis. In addition, correlational equations between elastic modulus measured by various field tests and resilient modulus estimated by empirical model are proposed. Finally, a field test-based compaction control procedure for subgrade is suggested by using proposed correlational equations.

Applicability of Dynamic Compact Pilot Test on Waste Landfill (폐기물 매립장에서 동다짐공법의 적용성에 관한 연구)

  • 천병식;임병수;김명진
    • Proceedings of the KSR Conference
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    • 2000.11a
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    • pp.418-425
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    • 2000
  • In this study, the evaluation for utilization of waste landfill was performed by field test to use waste landfill as construction site(Nangido in Seoul). The site where dynamic compaction test was carried out was divided by 4 yards. Yard 1, 2 were not eliminated widening of cover soil and Yard 3, 4 were eliminated it. Dynamic Compaction Pilot Test was carried out by the 15ton heavy tamper with drop height of 20m in Yard 1, 3 and with drop height of 15m in Yard 2, 4 We evaluated the compaction ability, optimum compaction number and noiseㆍvibration through field test, monitoring. To make use of waste landfill as a construction site, The dynamic compaction method is suitable for using in waste landfill as a construction site among the ground improvement methods.

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A Study on Effect of Ground Improvement by Sand Compaction Pile Changing Replacement Width (모래다짐말뚝 개량폭에 따른 보강효과에 관한 연구)

  • Kim, Si-Woon;Jung, Gil-Soo;Park, Byung-Soo;Yoo, Nam-Jae
    • Journal of Industrial Technology
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    • v.25 no.A
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    • pp.67-73
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    • 2005
  • In this research, centrifuge model experiments and numerical approach of finite element method to analyze experimental results were performed to investigate the behavior of improved ground with sand compaction piles. One of typical clay minerals, kaolinite powder, were prepared for soft ground in model tests. Jumunjin standard sand was used to sand compaction pile installed in the soft soil. In order to investigate the characteristics of mechanical behavior of sand compaction piles with low replacement ratios, centrifuge model experiments with the replacement ratio of 40%, changing the width of improved area with respect to testing results the width of surcharge loads, were carried out to obtain of bearing capacity, characteristics of load-settlement, vertical stresses acting on the sand pile and the soft soil failure mechanism in improved ground.

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FE Analysis of Alumina Green Body Density for Pressure Compaction Process (압축성형공정에 대한 알루미나 성형체 밀도분포의 FE 분석)

  • Im, Jong-In;Yook, Young-Jin
    • Journal of the Korean Ceramic Society
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    • v.43 no.12 s.295
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    • pp.859-864
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    • 2006
  • For the pressure compaction process of the ceramic powder, the green density is very different with both the ceramic body shape and the processing conditions. The density difference cause non-uniform shrinkages and deformations, and make cracks in the sintered ceramics. In this paper, Material properties of the alumina powder mixed with binder and the friction coefficient between the powder and the tool set were determined through the simple compaction experiments: Also the powder flow characteristics were simulated and the green density was analyzed during the powder compaction process with Finite Element Method (FEM). The results show that the density distributions of the green body were improved at the optimized processing condition and both the possibility of the farming crack generation and rho deformation of the sintered Alumina body were reduced.