• Title/Summary/Keyword: Compact tension specimen

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Determination of J-Resistance Curves of Nuclear Structural Materials by Iteration Method

  • Byun, Thak-Sang;Bong Sang lee;Yoon, Ji-Hyun;Kuk, Il-Hiun;Hong, Jun-Hwa
    • Proceedings of the Korean Nuclear Society Conference
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    • 1998.05b
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    • pp.336-343
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    • 1998
  • An iteration method has been developed for determining crack growth and fracture resistance cure (J-R curve) from the load versus load-line displacement record only. In this method, the hardening curve, the load versus displacement curve at a given crack length, is assumed to be a power-law function, where the exponent varies with the crack length. The exponent is determined by an iterative calculation method with the assumption that the exponent varies linearly with the load-line displacement. The proposed method was applied to the static J-R tests using compact tension(CT) specimens, a three-point bend (TPB) specimen, and a cracked round bar (CRB) specimen as well as it was applied to the quasi-dynamic J-R tests using CT specimens. The J-R curves determined by the proposed method were compared with those obtained by the conventional testing methodologies. The results showed that the J-R curves could be determined directly by the proposed iteration method with sufficient accuracy in the specimens from SA508, SA533, and SA516 pressure vessel steels and SA312 Type 347 stainless steel.

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Fatigue Crack-Tip Stress Mapping Using Neutron Diffraction

  • Choi, Gyudong;Lee, Min-Ho;Huang, E-Wen;Woo, Wanchuck;Lee, Soo Yeol
    • Korean Journal of Materials Research
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    • v.25 no.12
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    • pp.690-693
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    • 2015
  • Fatigue crack growth experiments were carried out on a 304 L stainless steel compact-tension(CT) specimen under load control mode. Neutron diffraction was employed to quantitatively measure the residual strains/stresses and the evolution of stress fields in the vicinity of a propagating fatigue-crack tip. Three principal stress components (i.e. crack growth, crack opening, and through-thickness direction stresses) were examined in-situ under loading as a function of distance from the crack tip along the crack-propagation path. The stress/strain fields, measured both at the mid-thickness and near the surface of the CT specimen, were compared. The results show that much higher compressive residual stress fields developed in front of the crack tip near the surface than developed at the mid-thickness area. The change of the stresses ahead of the crack tip under loading is more significant at the mid-thickness area than it is near the surface.

Fatigue Characteristics and its Nondestructive Evaluation of Fire-resistance Steel for Construction with Low Yield Ratio and High Strength (저항복비·고강도 구조용 내화강의 피로특성 및 비파괴평가)

  • Kim, H.S.;Nam, K.W.;Kang, C.Y.
    • Journal of the Korean Society for Heat Treatment
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    • v.14 no.4
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    • pp.212-219
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    • 2001
  • The fatigue test was carried out to evaluate the fatigue characteristics of fire resistance steel for frame structure and heat affected zone (HAZ) by the one side Gas Metal Arc Welding (GMAW). In this paper, the fatigue crack growth behavior was investigated with the compact tension specimen of base metal and the HAZ according to chemical composition and rolling end temperature, respectively. And the acoustic emission signals obtained from the fatigue test were analyzed by the time-frequency analysis method as a nondestructive evaluation. Main results obtained are summarized as follows; The hardness was appeared softening phenomenon that weld metal and HAZ are lower than that of base metal. Fatigue life of welded specimen was longer than that of base metal. m was 3~4.5 in base metal and 3.8~5.8 in HAZ. The main frequency range of acoustic emission signal analyzed from time-frequency method is different with the range by noise and crack. Also, it could be classified that it was also generated by fracture mechanics of dimple, inclusion etc.

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Internal Stress/Strain Analysis during Fatigue Crack Growth Retardation Using Neutron Diffraction (피로 균열 성장 지연에 대한 중성자 회절 응력 분석)

  • Seo, Sukho;Huang, E-Wen;Woo, Wanchuck;Lee, Soo Yeol
    • Korean Journal of Materials Research
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    • v.28 no.7
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    • pp.398-404
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    • 2018
  • Fatigue crack growth retardation of 304 L stainless steel is studied using a neutron diffraction method. Three orthogonal strain components(crack growth, crack opening, and through-thickness direction) are measured in the vicinity of the crack tip along the crack propagation direction. The residual strain profiles (1) at the mid-thickness and (2) at the 1.5 mm away from the mid-thickness of the compact tension(CT) specimen are compared. Residual lattice strains at the 1.5 mm location are slightly higher than at the mid-thickness. The CT specimen is deformed in situ under applied loads, thereby providing evolution of the internal stress fields around the crack tip. A tensile overload results in an increased magnitude of the compressive residual stress field. In the crack growth retardation, it is found that the stresses are dispersed in the crack-wake region, where the highest compressive residual stresses are measured. Our neutron diffraction mapping results reveal that the dominant mechanism is by interrupting the transfer of stress concentration at the crack tip.

Application of cohesive zone model to large scale circumferential through-wall and 360° surface cracked pipes under static and dynamic loadings

  • Moon, Ji-Hee;Jang, Youn-Young;Huh, Nam-Su;Shim, Do-Jun;Park, Kyoungsoo
    • Nuclear Engineering and Technology
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    • v.53 no.3
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    • pp.974-987
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    • 2021
  • This paper presents ductile fracture simulation of full-scale cracked pipe for nuclear piping materials using the cohesive zone model (CZM). The main objective of this study is to investigate the applicability of CZM to predict ductile fracture of cracked pipes with various crack shapes and under quasi-static/dynamic loadings. The transferability of the traction-separation (T-S) curve from a small-scale specimen to a full-scale pipe is demonstrated by simulating small- and full-scale tests. T-S curves are calibrated by comparing experimental data of compact tension specimens with finite element analysis results. The calibrated T-S curves are utilized to predict the fracture behavior of cracked pipes. Three types of full-scale pipe tests are considered: pipe with circumferential through-wall crack under quasistatic/dynamic loadings, and with 360° internal surface crack under quasi-static loading. Computational results using the calibrated T-S curves show a good agreement with experimental data, demonstrating the transferability of the T-S curves from small-scale specimen.

Revisit on Experimental Conditions in Determination of Stress Intensity Factor and the J-Integral Using the Methods of Caustics (응력확대계수와 J-적분 결정을 위한 코스틱스방법의 실험조건에 관한 연구)

  • 이억섭;조종두;홍성경
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.9
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    • pp.2331-2338
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    • 1994
  • Experimental conditions of the optical shadow methods of caustics for measurement of the stress intensity factor and the J-integral in various materials(polycarbonate, PMMA, Al 5586D) are investigated. The necessary experimental requirements toe determine accurate values of the stress intensity factors and the J-integrals are described. The ratio of $r_o$ (radius of initial curve) to $r_p$ (plastic zone size) is selected as a parameter to verify the experimental limitation of the method of caustics in determination of fracture parameters. In this study, transmission caustics method was used for compact tension specimens made of polycarbonate and PMMA. while reflection caustics method was applied to c-shaped tension specimen made of Al 5586D. The appropriate ranges of $r_o/r_p$ tp determine accurate values of stress intensity factors were found to be 1.5~1.8. Existing experimental results have been obtained mainly by changing $r_p$ with different loads in $r_o/r_p$. However, in this study we could obtain varying $K_{caus}/K_{th}$ over the wide range of $r_o/r_p$ at fixed load conditions with newly designed optical arrangement. Thus, we could find the range in which theoretical and experimental results agree well each other by changing $r_o$ values only. In Al 5586D specimen, experimental caustics were located inside of the plastic zone, and $K_{caus}/K_{th}$ were found to be not unity in this range. It is found that $J_{caus}/J_{th}=1{\;}with{\;}r_o/t{\geq}0.8$ and the experimental plastic zone includes the contours of caustics.

Fracture Criterion and Fatigue Crack Growth Behavior of Rail Steel Under Mode I & Mixed Mode Loading (단일 및 혼합모드 하중하에서의 레일강의 파괴조건 및 피로균열진전거동)

  • Kim, Jung-Kyu;Lee, Jong-Sun;Kim, Chul-Soo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.23 no.6 s.165
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    • pp.1039-1047
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    • 1999
  • It is necessary to evaluate the fatigue behavior of rail steel under the multi-axial stress state to assure the railway vehicle's safety. For this purpose, the stress analysis to investigate the crack initiation criteria, static failure and fatigue behavior under mixed-mode are performed. The stress analysis results show that the initiation of the transverse fissure depends on the maximum shear stress below the surface. For the mixed mode, the fatigue crack growth behavior which is represented by the projection crack length and comparative S.I.F, ${\Delta}K_v$, shows the more conservative results. Also, its rate is lower than that of the case of the mode I, and this difference decreases with increasing the stress ratio, R.

A Study of Fiber Content Effect on the Fracture Behavior of Glass/Polypropylene Composites (유리섬유/폴리프로필렌 복합재에서 섬유 함유비가 파괴특성에 미치는 영향에 대한 연구)

  • 이경엽;신동혁;이중희
    • Transactions of the Korean Society of Automotive Engineers
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    • v.9 no.5
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    • pp.173-178
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    • 2001
  • This study investigates the effect of fiber content on the fracture behavior of thermoplastic composites (glass fiber/polypropylene). The fiber contents used were 20%, 30%, and 40% by weight. Fracture tests were performed using compact tension (CT) specimens made of composite sheets of three fiber contents (20%, 30%, 40%). The results showed that compliance, fracture load, and fracture toughness were affected by the fiber content. The compliance decreased with fiber content while the fracture load increased as the fiber content increased. The fracture toughness also increased as fiber content increased. Specifically, the fracture toughness increased 14% as the fiber content increased from 20% to 40%.

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Evaluation of the Damage Mechanism in CFRP Composite Using Computer Vision

  • Kwon, Oh-Heon;Xu, Shaowen;Sutton, Michael
    • Journal of Advanced Marine Engineering and Technology
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    • v.34 no.5
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    • pp.686-694
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    • 2010
  • Continuing progress in high technology has created numerous industrial applications for new advanced composite materials. Among these materials, carbon fiber-reinforced plastic (CFRP) laminate composite is typically used for low-weight carrying structures that require high specific strength. In this study, the damage mechanism of a compact tension (CT) specimen of woven CFRP laminates is described in terms of strain and displacement changes and crack growth behavior. The digital image correlation (DIC) method (which is employed here as a computer vision technique) is analyzed. Acoustic emission (AE) characteristics are also acquired during fracture tests. The results demonstrate the usefulness of these methods in evaluating the damage mechanism for woven CFRP laminate composites. From the results, we show these methods are so useful in order to evaluate the damage mechanism for woven CFRP laminate composites.

Shape Optimization of Structures with a Crack (균열이 있는 구조물의 형상 최적화)

  • 한석영;송시엽;백춘호
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.10a
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    • pp.298-303
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    • 2001
  • Most of mechanical failures are caused by repeated loadings and therefore they are strongly related to fatigue. To avoid the failures caused by fatigue, determination of an optimal shape of a structure is one of the very important factors in the initial design stage. Shape optimization for a compact tension specimen in opening mode in fracture mechanics, was accomplished by the linear elastic fracture mechanics and the growth-strain method in this study. Also shape optimization for a cantilever beam in mixed mode was carried out by the same techniques. The linear elastic fracture mechanics was used to estimate stress intensity factors and fatigue lives. And the growth-strain method was used to optimize the shape of the initial shape of the specimens. From the results of the shape optimization, it was found that shapes of two types of specimens and a cantilever beam optimized by the growth-strain method prolong their fatigue lives very much. Therefore, it was verified that the growth-strain method is an appropriate technique for shape optimization of a structure having a crack.

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