• 대한기계학회논문집B
• /
• 제35권1호
• /
• pp.67-73
• /
• 2011

본 연구는 DME-바이오디젤 혼합연료의 분무 및 연소, 배기 특성을 바이오디젤과 비교한 실험적 연구이며 실험연료는 바이오디젤 (BD100)과 중량 기준으로 DME를 20% 혼합한 DME-바이오디젤 혼합연료 (B-DME20)이다. 거시적 분무 특성을 연구하기 위하여 분무 이미지로부터 분무도달거리, 분무각을 측정하였으며, 연소 및 배기 특성은 단기통 직접 분사식 압축착화 기관을 이용하여 분석하였다. 실험결과 바이오디젤과 DME-바이오디젤 혼합연료는 분사율에서는 큰 차이가 없었지만 혼합연료의 경우에 착화지연기간이 짧고 연소압력이 높았으며soot 배출물이 현저하게 줄어들었다.

• 한국신재생에너지학회:학술대회논문집
• /
• 한국신재생에너지학회 2011년도 춘계학술대회 초록집
• /
• pp.220.2-220.2
• /
• 2011

Biodiesel and biodiesel blend fuel are receiving increasing attention as alternative fuels for diesel engines without substantial modifications. Biodiesel fuels and blending have been widely studied and applied in diesel engine because of biodiesel's lower sulfur, lower aromatic hydrocarbon and higher oxygen content. Biodiesels have the potential to be oxidized in different condition. It has reported that oxidation deterioration of biodiesel is different in the condition of storage and oxidation causes chemical property change of methyl esters. Sunlight intensity, temperature, material of container and contact surface with oxygen are key dominant factors accelerating oxidation deterioration. In this study, we chose temperature among key oxidation conditions and metal container filled with biodiesel was heated at about $110^{\circ}C$ for 10 days in order to accelerate oxidation deterioration. To better understand the effect of biodiesel blends on emission, steady state tests were conducted on a heavy duty diesel engine. The engine was fueled with Ultra Low Sulphur Diesel(ULSD), a blend of 10% and 20%(BD10, BD20) on volumetric basis, equipped with a common rail direct injection system and turbocharger, lives up to the requirements of EURO 3. The experimental results show that the blend fuel of normal biodiesel with BD10 and BD20 increased NOx. The result of PM was similar to diesel fuel on BD10, but the result of PM on BD20 was increased about 63% more than its of diesel. The blend fuel of Oxidation biodiesel with BD10 and BD20 increased NOx as the results of normal biodiesel. But PM was all increased on BD10 and BD20. Especially THC was extremely increased when test fuel contains biodiesel about 140% more than its of diesel. Through this study, we knew that oxidation deterioration of biodiesel affects emission of diesel engine.

• 전기전자학회논문지
• /
• 제18권1호
• /
• pp.152-158
• /
• 2014

본 연구에서는 저온유동성 성능검사 시스템 구현을 통해 디젤 차량용 통합형 연료히터의 성능을 평가한다. 저온 유동성 시험장치에서 $+20{\sim}-30^{\circ}C$ 온도범위에 따라 분리형과 통합형 연료히터 성능을 비교하고, 필터 전후에 따라 유압과 시동시간, 히터의 소모전력을 측정한다. 이때 다양한 종류의 필터면적을 사용함으로써 통합형 연료히터와 분리형을 비교한 결과 시동 시간이 23% 향상되었고, 저온시동성능은 19% 정도 향상된다.

• Journal of Advanced Marine Engineering and Technology
• /
• 제39권1호
• /
• pp.8-12
• /
• 2015

비에스테르화 바이오 디젤유는 에스테르화 공정을 거치지 않기 때문에 공정에 드는 비용이 절감되며 경유에 5%로 혼합하여 전자제어 분사식 디젤엔진에 사용할 경우 에스테르화 바이오 디젤유보다 경유에 더 유사한 성능을 나타내었다. 이러한 연구를 바탕으로 경유에 5% 혼합된 비에스테르화 바이오 디젤유를 전자제어 분사식 디젤엔진에 적용하기 위해서는 성능 최적화가 필요하다. 본 연구에서는 비에스테르화 바이오 디젤유의 성능 최적화를 위한 기초 실험으로 연료소비율, 질소산화물 및 도시평균유효압력을 반응치로 정하고 제어 가능한 6가지 인자에 대해서 그 영향력을 평가하고자 부분요인배치법을 이용하여 25%와 50%의 부분 부하에서 실험을 수행하였다. 그 결과 6가지 인자 중 분사시기 및 커먼레일압력이 가장 큰 영향을 미쳤고 각 부하에서 영향의 크기는 다르게 나타났다.

• 대한기계학회논문집B
• /
• 제30권6호
• /
• pp.553-559
• /
• 2006

Most diesel injector, which is currently used in high-pressure common rail fuel injection system of diesel engine, is driven by the solenoid coil energy for its needle movement. The main disadvantage of this solenoid-driven injector is a high power consumption, high power loss through solenoid coil and relatively fixed needle response's problem. In this study, a prototype piezo-driven injector, as a new injector mechanism driven by piezoelectric energy based on the concept of inverse piezo-electric effect, has been designed and fabricated to know the effect of piezo-driven injection processes on the diesel spray structure and internal nozzle flow. Firstly we investigated the spray characteristics in a constant volume chamber pressurized by nitrogen gas using the back diffusion light illumination method for high-speed temporal photography and also analyzed the inside nozzle flow by a fully transient simulation with cavitation model using VOF(volume of fraction) method. The numerical calculation has been performed to simulate the cavitating flow of 3-dimensional real size single hole nozzle along the injection duration. Results were compared between a conventional solenoid-driven injector and piezo-driven injector, both equipped with the same micro-sac multi-hole injection nozzle. The experimental results show that the piezo-driven injector has short injection delay and a faster spray development and produces higher injection velocity than the solenoid-driven injector. And the predicted simulation results with the degree of cavitation's generation inside nozzle for faster needle response In a piezo-driven injector were reflected to spray development in agreement with the experimental spray images.

• Tribology and Lubricants
• /
• 제33권1호
• /
• pp.23-30
• /
• 2017

The electric controlled marine diesel engine has fuel pump generating the high pressurized fuel for fuel injection to combustion chamber via a common rail. Fuel pump consists of a cam-roller system. Journal bearing installed between a roller and a cam-roller pin is subjected to fluctuating heavy and instant loads by cam lift. First, Kinematic analysis is carried out to predict bearing loads during one cycle acting on the journal bearing. Second, flexible multi-body dynamic analysis and transient elasto-hydrodynamic(EHD) lubrication analysis for journal bearing considering elastic deformation of cam-roller pin, roller and bearing are conducted using AVL EXCITE/PU software to predict lubrication performance. The clearance ratio and journal groove shape providing lubrication oil are important parameter in bearing design having good performance and can be changed easier than other design parameters such as diameter, width, oil supply pressure and bearing material grade. Generally, journal bearing performance is represented by the minimum oil film thickness(MOFT) and peak oil film pressure(POFP). As well as the traditional design parameters(MOFT, POFP), in this study, temperature rise of lubrication oil is also evaluated through the side leakage flow of supplied oil. By the evaluating MOFT, POFP and temperature rise, the optimum bearing clearance ratio is decided.

• 한국수소및신에너지학회논문집
• /
• 제34권1호
• /
• pp.59-68
• /
• 2023

In this study, the performance of high-pressure fuel pumps was compared to find a high-pressure pump suitable for dimethyl ether (DME) fuel, and to establish a database of basic data on flow rates. The use of DME in compression ignition engines can reduce pollutant emissions. The cetane value of DME is higher than that of diesel fuel. The physical properties of DME are similar to liquefied gasoline gas (LPG), and when pressurized at a pressure of 6 bar or more, it changes from gas to liquid. Two types of high pressure pumps used in this study were independent injection type pump and a wobble plate type pump. Two high-pressure pumps with different injection types were compared. By measuring and comparing the performance changes of the two high-pressure pumps, a pump suitable for DME was selected and performance improvement measures were proposed. The changed experimental conditions to measure the performance change of the high pressure pump were increased in the units of 100 to 1,000 rpm and 100 rpm, and the experiment was performed at common rail pressures 300 and 400 bar. it was confirmed that the DME inside the fuel supply system remained in a liquid state through temperature sensors, pressure sensors, and pressure gauges. As a result of the experiment, it was confirmed that the flow rate discharged from the high-pressure fuel pump increased as the motor rotational speed increased, and the flow rate of the high-pressure fuel pump

• 한국산업융합학회 논문집
• /
• 제26권2_2호
• /
• pp.341-347
• /
• 2023

The subway is one of the most common and important means of transportation in modern society. In order to use the subway safely, tracks are necessary, but trains are prone to derailment and collisions. In order for the train to run safely on the track, the fishplate that connects the line connection is used. The damaged railway was a fishplate for connecting subway lines used for 11 years, and damage analysis and countermeasures were presented. Beach marks were observed on both fracture surfaces, and striations appeared at the range of crack propagation. The damaged part is Cr carbide, which has a higher hardness than the base metal, and is judged to be embrittled and destroyed by fatigue. The SM50C fishplate was subjected to a cyclic stress of about 59% of the upper limit of tensile-compression fatigue limit, but inclusions were the cause of failure. In order to prevent fatigue failure of the SM50C steel fishplate, the occurrence of inclusions should be minimized and processed to have a homogeneous structure when manufacturing the fishplate. In addition, compressive residual stress is given through surface modification such as peening to control crack generation. It is necessary to minimize the change in shape that can become a stress concentration part along with accurate fastening of the bolt, and to design the stress distribution to be as uniform as possible.

• 대한기계학회논문집B
• /
• 제36권2호
• /
• pp.217-224
• /
• 2012

비도로용 차량의 경우 대부분 디젤엔진을 사용하여 엔진의 특성상 PM과 NOx의 배출이 많은 단점이 있다. 승용 및 상용 디젤 차량의 경우 CRDI 및 후처리 장치를 적용하였고 후처리 장치로 DOC/DPF를 장착함으로써 PM은 약 90% 이상 저감 가능하다. 상반관계인 NOx는 EGR 사용을 통해 1차적으로 NOx 배출량을 감소시키고 LNT, LNC, Urea-SCR 등의 DeNOx 시스템으로 NOx의 배출량을 보다 현저히 저감시켜 배기규제를 만족시키고 있다. 본 연구에서는 tier 4 interim 배기규제를 만족하기 위해 56kW급 오프로드 차량으로 연구를 진행하였다. NOx의 감소를 위해 WGT와 전자 제어방식의 HPL EGR 시스템을 적용하였고 CO와 THC, PM 배출가스를 줄이기 위해 DOC와 DPF를 사용하였다. EGR 시스템을 적용하기 위해 각 조건에 대한 기본 실험을 실시하여 EGR map을 작성하였다. 작성된 map을 NRTC 모드에서 시험하여 map의 적용성을 검증하고 tier 4 interim 배기규제 만족여부를 파악하였다.

• 대한기계학회논문집B
• /
• 제36권7호
• /
• pp.745-752
• /
• 2012

디젤엔진은 바이오연료 적용을 위한 엔진으로서 가솔린엔진과 비교해 사용연료가 바이오연료와 유사한 높은 세탄가를 가지며, 가솔린엔진과 달리 점화계통 장치의 불필요 등 기존 엔진의 개조비용 등에서 유리한 장점이 있다. 따라서 본 연구에서는 상용 디젤 엔진의 커먼레일 분사시스템을 사용하여 바이오연료인 식물성 팜유의 분무거동특성을 해석하고, 그 결과를 기존의 디젤엔진 연료인 경유와 비교 분석하였다. 실험변수로서는 분사압력과 경유에 대한 바이오디젤 연료의 혼합비율(BD3, BD5, BD20, BD30, BD50, BD100)을 달리하였다. 분사압력은 500bar, 1000bar, 1500bar 및 1600bar로 설정하고 분사기간은 $500{\mu}s$로 동일하게 하였다. 본 연구의 결과로서, 분사압력이 동일한 경우 사용한 바이오디젤 연료의 혼합비 변화에 대한 거시적 분무거동특성(분무선단도달거리 및 분무각)의 변화는 뚜렷하지 않았다. 특히 분무각의 경우 본 연구의 모든 실험조건에 있어서 약 $15^{\circ}$의 값을 나타내었다.