• Title/Summary/Keyword: Coil Design

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Design of slotless BLDC motor using film coil (필름코일을 이용한 슬롯리스형 BLDC 모터의 설계)

  • Kim, Mhan-Joong;Jae, Hwan-Young;Kim, Hak-Won;Sung, Byung-Ho
    • Proceedings of the KIEE Conference
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    • 2001.10a
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    • pp.104-106
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    • 2001
  • In this paper, it is object of design of high efficiency slotless BLDC motor using film coil. Slotless BLDC motor is able to have high efficiency property and low cogging torque, due to magnetization of stator core have constant contribution by slotless core. But it is difficult to make coil winding of slotless BLDC motor. So we make amateur of slotless BLDC motor using film coil. Film coil is fabricated by drilling, electro-plating and etching of copper/insulator/copper plate. In this paper, after design of slotless BLDC motor for moving axial blower, it is fabricated by NdFeB permanent magnet type rotor and film coil.

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Insulation Design and Testing of HTS coil for 6.6 kV Class HTSFCL (6.6kV급 고온초전도 한류기용 HTS 코일의 절연 설계 및 시험)

  • 백승명;정종만;곽동순;류엔반둥;김상현
    • Proceedings of the Korea Institute of Applied Superconductivity and Cryogenics Conference
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    • 2003.10a
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    • pp.263-268
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    • 2003
  • The Electrical insulation design and testing of high temperature superconducting (HTS) coil for high temperature superconducting fault current limiter (HTSFCL) has been performed. Electrical insulating factors of HTS coil for HTSFCL are turn-to-turn, layer-to-layer. The electrical insulation of turn-to-turn depends on surface length, and the electrical insulation of layer-to-layer depends on surface length and breakdown strength of L$N_2$. Therefore, two basic characteristics of breakdown and flashover voltage were experimentally investigated to design electrical insulation for 6.6㎸ Class HTSFCL. We used Weibull distribution to set electric field strength for insulation design. And mini-model HTS coil for HTSFCL was designed by using Weibull distribution and was manufactured to investigate breakdown characteristics. The mini-model HTS coil had passed in AC and Impulse withstand test.

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Simulation of ECT Bobbin Coil Probe Signals to Determine Optimum Coil Gap

  • Kong, Young-Bae;Song, Sung-Jin;Kim, Chang-Hwan;Yu, Hyung-Ju;Nam, Min-Woo;Jee, Dong-Hyun;Lee, Hee-Jong
    • Journal of the Korean Society for Nondestructive Testing
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    • v.26 no.6
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    • pp.403-410
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    • 2006
  • Eddy current testing (ECT) signals produced by a differential bobbin coil probe vary according to probe design parameters such as the number of turns, geometry and coil gap size. In the present study, the characteristics of a differential bobbin coil probe signals are investigated by numerical simulation in order to determine the optimum coil gap. For verification of numerical simulation accuracy, a specially designed bobbin probe of which the coil gap can be adjusted is fabricated and a series of experiments to acquire signals from two kinds of standard tubes with the variation in coil gap is performed. Then, the experimental signals are compared to the simulation results. Based on this investigation, a decision on the optimum range of coil gap is made. The theoretically predicted signals agree very well to the experimental signals. In fact, this excellent agreement demonstrates a high potential of the simulation as a design optimization tool for ECT bobbin probes.

A Study on Minimum Volume of Highly Homogeneous Superconducting Coil (균일자장 초전도코일의 체유최소화에 관한 연구)

  • 이승원;권영안
    • The Transactions of the Korean Institute of Electrical Engineers
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    • v.34 no.1
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    • pp.38-43
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    • 1985
  • Since the superconductor type II with high critical current and high critical magnetic field was discovered in 1961, there were many studies on the superconducting coil for high field and highly homogeneous field. The graphical method and the numerical method by Newton Raphson technique have been studied as the method for design of homogeneous superconducting coil. It is comparatively easy to get a compensating coil for any given main coil by the above methods, but it is too laborious to get a general solution for main coil dimension. This paper studies the optimal design method for minimum volume of superconducting coil under certain central field and highly homogeneous field. The present method makes use of the nonlinear programming for optimization. The optimal solution of NMR superconducting coils by this method are demonstrated very well.

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Contact Stress Analysis of Stick Type Ignition Coil Jacket PBT (Stick Type Ignition Coil Jacket PBT의 접촉응력해석)

  • Kim Yangsul;Kim Namsu;Lee Jongseok
    • Transactions of the Korean Society of Automotive Engineers
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    • v.13 no.1
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    • pp.45-50
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    • 2005
  • Stick type ignition coil(called a Cigar coil) is a kind of transformer for an automobile modulaized of distributer and electric cable. A material of cigar coil is PBT $GF30\%$ resin. This is an excellent engineering plastic with both mechanical and electrical properties. When we insert an HV terminal into the PBT $GF30\%$ resin jacket, it breaks the jacket, because the HV terminal is bigger than the jacket. It is a fatal on durability of a part. In this study, We used ANSYS FEM tool in order to stress analysis by contact. In order to automatically estimate possible maximum diameter of an HV terminal, we used an APDL. In the contact part, we considered the relation of the HV terminal's diameter with the amount of stress that occurred. This relation is able to be applied, in part, to the dimensions of the part design.

A Study on Design and Implementation of the Tesla Coil using Semiconductor Device (반도체 소자를 이용한 테슬라 코일의 설계 및 제작)

  • Kim, Young-Sun;Kim, Dong-Jin;Lee, Ki-Sik
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.65 no.9
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    • pp.1571-1576
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    • 2016
  • A Tesla coil is an electrical resonant transformer circuit invented by Nikola Tesla in 1891. It is used to produce high-voltage, low-current, high frequency alternating-current electricity. Tesla coil can generate a long streamer with several million volts of electricity as a high voltage device. It is basically consists of a voltage transformer, high voltage capacitor, spark gap, primary coil, secondary coil and toroid. It is difficult to appear in the output size of the streamer is controlled by the spark gap. The general decision method of the length of streamer is to display the electric output in accordance with the design specifications in initial development plan. Design specifications and the electric output is determined by the application of facilities. In this paper the spark gap is replaced with periodic switching semiconductor device to control output voltage easily in order to apply overvoltage protective circuit due to a secondary coil and a performance test. In these days, their main use is for entertainment and educational displays of the museum, although small coils are still used as leak detectors for high vacuum systems.

Asymmetric Optical Pick-Up Actuator with PCB-Coil (PCB-Coil을 이용한 비대칭 광픽업 액추에이터)

  • 임장영;신경식;홍구;김진기;전영진;이두환;배원철;이재걸
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2004.05a
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    • pp.362-365
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    • 2004
  • 'Coil' occupies a much important position in delivering driving force of optical pick-up actuators. Up to now the main stream has been a winding coil type actuator, but actuators using FP-Coil(Fine Pattern Coil) have been considered for the more compacted and simple manufacturing process and have variously spreaded the application fields by product. We have tried to design actuators using PCB-Coil(Printed Circuit Board Coil) which has benefits in terms of price and manufacturing process. Especially this research has two main things those are to reduce the vibration of sub-resonance and to assure the do sensitivity in the performance of asymmetric optical pick-up actuator with PCB-Coil.

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A Fundamental Study on Magnetic Pulse Forming with Bar Forming Coil (Bar 성형 코일을 이용한 전자기 성형에 관한 기초 연구)

  • Shim, Ji-Yeon;Kang, Bong-Yong;Park, Dong-Hwan;Kim, Ill-Soo
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.3
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    • pp.292-297
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    • 2011
  • MPF(Magnetic pulse forming) process refers to the high velocity and high strain rate deformation of a low-ductility materials driven by electromagnetic forces that are generated by the rapid discharge current through forming coil. The goal of this study was to find the characteristics of dynamic behavior of workpiece and to find the main design process on MPF using bar forming coil. For these purposes, thin Al5053 sheet were used for the experiment. The measured strain data were analyzed by developed electromagnetic FE-model. The main design parameter is location of coil, electromagnetic force. In case of the bar forming coil, there exists the dead regions where the low electromagnetic force applied on the workpiece.

Parameter Study on the Design of Solenoid to Enhance the Velocity of Coilgun (Coilgun 성능향상을 위한 솔레노이드 코일 설계)

  • Jang, Jae-hwan;Kim, Jin-ho;Lee, Su-jeong
    • Journal of the Korean Magnetics Society
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    • v.25 no.3
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    • pp.87-91
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    • 2015
  • This paper reports the design of solenoid in a coilgun for high velocity of projectile in a coilgun system, according to diameter of coil. Coilgun using a magnetic force means a mechanism that can control the magnetic material. When momentarily supply a large current to the solenoid instantaneous magnetic field is created around the coil, the projectile is fired by receiving a magnetic force towards the center of the coil, based on the right-hand rule of Fleming. The velocity of projectile is proportional to the magnetic force generated by the electromagnetic coil. The current affects the life of the coil and the current limit exists. Therefore, the coilgun design, which does not exceed the current limit and the magnetic forces are at the maximum, is required. In this paper, whether it is possible fire looking for the optimal number of turns according to the diameter of the coil from AWG #6 to AWG #18 for the design of the solenoid coil, and comparative analysis firing rate associated with it.

Coil Design Scheme using Single-Turn FEM Simulation for Efficiency Optimization of Inductive Power Transfer System (단일 권선 FEM 시뮬레이션을 통한 자기유도형 무선전력전송 코일의 효율 최적화 설계)

  • Seung-Ha, Ryu;Chanh-Tin, Truong;Sung-Jin, Choi
    • The Transactions of the Korean Institute of Power Electronics
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    • v.27 no.6
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    • pp.471-480
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    • 2022
  • Inductive power transfer (IPT) is an attractive power transmission solution that is already used in many applications. In the IPT system, optimal coil design is essential to achieve high power efficiency, but the effective design method is yet to be investigated. The inductance formula and finite element method (FEM) are popular means to link the coil geometric parameters and circuit parameters; however, the former lacks generality and accuracy, and the latter consumes much computation time. This study proposes a novel coil design method to achieve speed and generality without much loss of accuracy. By introducing one-turn permeance simulation in each FEM phase combined with curve fitting and optimization by MATLAB in the efficiency calculation phase, the iteration number of FEM can be considerably reduced, and the generality can be retained. The proposed method is verified through a 100 W IPT system experiment.