• 폴리머
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• 제31권1호
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• pp.8-13
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• 2007

나일론 6/poly(acrylonitrile-co-butadiene-co--styrene) (ABS) 블렌드의 단점을 해결하기 위해 ABS의 고무상인 폴리부타디엔 대신 폴리(부틸 아크릴레이트)를 고무상으로 포함하고 있는 poly(acrylonitrile-co-styrene-co-acrylic rubber) (ASA)를 사용하여 새로운 나일론/ASA 블렌드를 실험하였다. 고충격성을 갖는 블렌드 제조를 위하여 상용화제로 무수 말레산을 25 wt% 포함한 poly(styrene-co-maleic anhydride) (SMA)와 이를 3 wt% 이하 포함한 poly(styrene-co-acrylonitrile-co-maleic anhydride) (SANMA)를 사용하여 블렌드를 제조하였다. 나일론/ASA 블렌드에서 상용화제의 함량에 따른 물성 변화는 나일론/ABS 블렌드와 유사한 경향을 나타내었다. 블렌드 내의 고무 함량이 20 wt% 이상일 때 안정된 물성의 고충격 블렌드가 제조되었다. 블렌드를 사출 성형 온도에서 사출 성형기 내에 체류시킨 후 제조한 시편의 충격 강도를 시험한 결과 SMA를 상용화제로 사용한 경우 충격 강도의 감소가 관찰된 반면 SANMA를 상용화제로 사용한 블렌드에서는 충격 강도의 변화가 거의 없었다.

• 한국레이저가공학회:학술대회논문집
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• 한국레이저가공학회 2004년도 추계학술대회논문집
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• pp.22-28
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• 2004

Pit and rim formation on the Acrylonitrile Butadiene Styrene(ABS) plastic surface was evaluated after it was irradiated by $CO_2$ and Nd:YAG laser beams. Our results show that thermal effect floor was well observed at the outer wall of pit with $CO_2$ laser irradiated while it was not the case with Nd:YAG laser irradiated. Also the volume and depth of pit formation increase proportionally with the energy intensities of two laser irradiations, but there are significant differences in the slope, width, and FWHM of the Pit formation with two types of laser irradiations. This result shows that $CO_2$ laser irradiation leads to better cooling contraction effect while Nd:YAG laser irradiation induces better recoil pressure effect during the interaction between ABS plastic and laser beam irradiation. The shape of the laser marking could vary significantly depending on the traveling path of molten plastic during injection molding of ABS plastic. Therefore, the selection of material and molding process can have a great impact on the performance of optical storage media.

• 유변학
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• 제10권4호
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• pp.217-226
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• 1998

단섬유 강화 고분자의 사출성형시 고분자 수지의 유동에 의하여 섬유배향이 필연적으로 일어나며, 섬유배향에 의한 이방성 (anisotropy)은 최종성형물의 품질과 기계적인 특성 등에 많은 영향을 미친다. 사출공정 중에서 충전과정(filling stage)은 섬유배향에 지배적인 역할을 하므로, 충전과정의 유동장을 정확하게 해석하는 것은 매우 중요하다. 형상이 복잡한 캐비티(cavity)와 다중 캐비티에서는 먼저 충전이 완료되어 현탁액(suspension)이 압축을 받고 있는 영역들이 존재하게 된다. 기존의 방법처럼 사출성형의 충전과정을 비압축성 유동으로 가정하면 정확한 유동장을 계산할 수 없다. 본 연구에서는 충전과정에서 압축성을 고려한 혼합 유한요소법/유한차분법을 이용하여 유동장을 계산하였다. 충전이 완료되는 순간에서, 이차배향텐서에 대한 배향변화방정식을 4차 Runge-Kutta 방법을 이용하여 해석함으로써 3차원 섬유배향장을 예측하였다. 충전시간이 다른 4개의 캐비티를 갖는 금형을 제작하여 충전과정에서 압축성 효과를 고려한 수치해석 결과가 실험과 잘 일치함을 보였다. 또한, 압축성과 비압축성 유동장에서 이론적으로 계산된 섬유배향의 차이를 정성적 및 정량적으로 비교하였다.

• 한국기계가공학회지
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• 제18권11호
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• pp.103-108
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• 2019

The cooling rate and the uniformity of mold temperature, in the injection molding process, possess great influences on the productivity and quality of replications. The conformal cooling channel, which is of a uniform spacing from the mold cavity by the metal additive manufacturing process, receives much attention recently. The purpose of this study is to develop a mold core with a curved conformal cooling channel for a pottery-shaped thick-wall cosmetic container through the hybrid method of direct metal tooling (DMT) process. In this study, we design a mold core that contains the curved cooling channel for the container. A method that divides the cavity is proposed and the DMT process is carried out to form the curved cooling channel. The test mold core, with the curved conformal cooling channel, has been fabricated by the proposed method to confirm the feasibility of the design concept. We show that no leakage is observed for the additive manufactured test mold core, and its physical properties demonstrate that it can be sufficiently used as the injection mold core.

• 한국섬유공학회:학술대회논문집
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• 한국섬유공학회 1998년도 봄 학술발표회 논문집
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• pp.20-24
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• 1998

Poly(ethylene 2,6-naphthalate) (PEN) has been known since 1948, when its synthesis was first reported by ICI. Co. In spite of its long history. application of PEN is limited as compared with poly(ethylene terephthalate) (PET). because PEN monomer is very expensive, and PEN exhibits relatively high melt viscosity that is not easy for fiber spinning and injection molding.(omitted)

• 한국포장학회지
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• 제5권2호
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• pp.59-62
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• 1999

After reported that Styrene dimer and Styrene trimer was Endocrine Disrupter, if it was a fact or not, the sales of PSP noodle cup was rapidly decreased and social responsibilities of the substitution materials development was raised. Therefore we had studied many materials like paper, pulp mold, PP injection molding, PP lamination, etc as substitution materials and selected paper cup which was safe in many sides and easy to recycle. Mainly we had checked the shape, safety, stability and recycling possibility of paper cup and secured many data which could prove them.

• 대한용접접합학회:학술대회논문집
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• 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
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• pp.402-407
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• 2002

Laminate tooling process is a fast and simple method to make metal tools directly for various molding processes such as injection molding in rapid prototyping field. Metal sheets are usually cut, stacked, aligned and joined with brazing or soldering. Through the joining process, all of the metal sheet layers should be rigidly joined. When joining process parameters are not appropriate, there would be defects in the layers. Among various types of defects, non-bonded gaps of the tool surface are of great importance, because they directly affect the surface quality and dimensional accuracy of the final products. If a laminate tool with defects has to be abandoned, it could lead to great loss of time and cost. Therefore a repair method for non-bonded gaps of the surface is essential and has important meaning for rapid prototyping. In this study, a rapid laminate tooling system composed of a CO2 laser, a furnace, and a milling machine was developed. Metal sheets were joined by furnace brazing, dip soldering and adhesive bonding. Joined laminate tools were machined by a high-speed milling machine to improve surface quality. Also, repair brazing and soldering methods of the laminates using the $CO_2$ laser system have been investigated. ill laser repair process, the beam duration, beam power and beam profile were of great importance, and their effects were simulated by [mite element methods. The simulation results were compared with the experimental ones, and optimal parameters for laser repair process were investigated.

• 폴리머
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• 제36권6호
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• pp.685-692
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• 2012

사출성형공정은 충전, 보압, 냉각, 이형 및 취출 순서로 이루어진다. 이러한 공정 중 보압단계에서 캐비티 내에 가장 큰 압력이 주어진다. 따라서 캐비티 내압은 보압전환 시점과 보압의 크기에 가장 크게 영향을 받는다. 캐비티의 큰 내압은 금형에 큰 응력을 집중시켜 금형을 손상시킬 우려가 있으므로 캐비티 내압을 관찰하고 조절하는 것은 매우 중요하다. 본 연구에서는 이론해석과 실험을 통하여 보압전환 시점과 보압의 크기에 따라 캐비티 내압을 분석하였다. 보압전환 시점이 늦어짐에 따라서 내압이 증가하였다. 또한 보압전환이 늦어지면서 충전시간이 길게 되어 전체적으로 압력을 받는 시간이 길어져 보압 이후 냉각이 끝난 후에도 잔여압력이 존재하였다. 캐비티 내의 압력은 보압크기가 커질수록 비례적으로 증가하는 경향을 보였다. 역시 보압의 크기가 클수록 냉각 후 잔여압력이 증가하였다. 결과적으로 보압전환 시점이 늦고 보압크기가 크면 캐비티 내에 높은 압력이 형성되고 냉각이 끝난 후에도 잔여압력이 존재함을 알 수 있었다. 실험과 해석을 비교해 보았을 때 전체적인 경향은 매우 유사하였으나 해석에서는 잔여압력을 예측하지 못하였다. 캐비티 내압 조절을 위해서는 보압조건의 설정이 중요하며 CAE 해석을 통하여 최적 조건 설정이 가능함을 알 수 있었다.

• 한국기계가공학회지
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• 제14권3호
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• pp.9-14
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• 2015

The Direct Metal Tooling (DMT) process is a kind of additive manufacturing processes, which is developed using various commercial steel powders, such as P20, P21, SUS420, and other non-ferrous metal powders. The DMT process is a versatile process that can be applied to various fields, such as the molding industry, the medical industry, and the defense industry. Among them, the application of the DMT process to the molding industry is one of its most attractive and practical applications, since the conformal cooling channel cores of injection molds can be fabricated at a slightly expensive cost by using the hybrid fabrication method of DMT technology compared with parts fabricated with machining technology. The main objectives of this study are to provide various characteristics of the parts made using the DMT process compared with the same parts machined from bulk materials and evaluate the performance of the injection mold equipped with a conformal cooling channel core fabricated using the hybrid method of the DMT process.

• 한국염색가공학회지
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• 제34권2호
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• pp.117-126
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• 2022

In this study, thermoplastic composites were manufactured using ABS(acrylonitrile butadiene styrene), PC(polycarbonate), and POE(polyolefin elastomer), which are thermoplastic plastics. Twin screw extruder and injection molding were used to manufacture thermoplastic composites. When the ABS/PC/POE thermoplastic composite material was manufactured, the POE mass fraction was set to 1 to 5 wt.%, and the thermal and mechanical properties according to the POE mass fraction were analyzed. Based on the physical properties of ABS/PC/POE, a 3D model in the form of an e-bike frame was created. After setting the boundary conditions, when an external load is applied, geometry simulation was performed to predict product performance. The ABS/PC/POE thermoplastic composite material exhibited the best physical properties when the mass fraction of POE was 3 wt.%. In the simulation results for the physical properties of the 3D model in the form of an e-bike frame, the best physical properties were shown when the mass fraction of POE was 2 ~ 3 wt.%. As a result, the manufacturing conditions for ABS/PC/POE thermoplastic composite materials were set, and research was conducted to reduce product development costs and development time.