• Proceedings of the Korean Society for Technology of Plasticity Conference
• /
• 2001.10a
• /
• pp.204-207
• /
• 2001

The bending process for the circular curved tube and rectangular curved tube with fins can be developed by the hot metal extrusion machine with the multiple punches moving in the different velocity. The bending phenomenon can be controlled by the two variables. The one of them is the difference of velocity at the die exit section by the different velocity of billets through the multi-hole container. The other is the one by the different hole diameter. The results of the experiment show that the circular curved tube with fins and rectangular curved tube with pins can be formed by the extrusion process and that the curveture of the product can be controlled by the velocity of punch and diameter of container hole and that the defects such as the distortion of section and the thickness change of the wall of tube the folding and wrinkling of thin tube and fins did not happen after the bending processing by the extrusion bending machine.

• Transactions of Materials Processing
• /
• v.13 no.8
• /
• pp.663-670
• /
• 2004

The bending phenomenon has been known to be occurred by the difference of velocity at the die exit. The difference of velocity at the die exit section can be obtained by the different velocity of billets through the multi-hole container. The difference of velocity at the die exit can be controlled by the two variables, the one of them is the different velocity of extrusion punch through the multi-hole container, the other is the difference of hole diameter of muliti-hole container. In this paper the difference of hole diameter is applied. So it can bend during extruding products because of the different amount of two billets when billets would be bonded in the porthole dies cavity. And the bending curvature can be controlled by the size of holes. The experiments with aluminum material for the curved tube product had been done for circular or rectangular curved tube section. The results of the experiments show that the curved tube product can be formed by the extru-bending process without the defects such as distortion of section and thickness change of wall of tube and folding and wrinkling. The curvature of product can be controlled by shape of cross section and the difference of billet diameters. And it is known that the bonding and extruding and bending process can be done simultaneously in the die cavity by the experiments that rectangular hollow curved tubes could be extruded by porthole dies with four different size billets made of aluminum material. And it shows that bending phenomenon can happen during extruding with for different billets from the analysis by DEFORM-3D.

• Transactions of Materials Processing
• /
• v.23 no.8
• /
• pp.507-512
• /
• 2014

The objective of the current investigation is to establish techniques in micro pattern forming operations of polymeric circular tubes by using hydrostatic pressing. This method was developed and successfully applied to the micro pattern forming on polymeric plates. The key idea of the new technique is to pressurize multiple vacuum-packed substrate-mold stacks above the glass transition temperature of the polymeric substrates. The new process is thought to be a promising micro-pattern fabrication technique for two reasons; first, (hydro-) isostatic pressing ensures a uniform micro-pattern replicating condition regardless of the substrate area and thickness. Second, multiple curved substrates can be patterned at the same time. With the prototype forming machine for the new process, micro prismatic array patterns, 25um in height and 90 degrees in apex angle, were successfully made on the PMMA circular tubes with diameters of 5~40mm. These results show that this process can be also used in the micro pattern forming process on curved plates such as circular tube.

• Transactions of Materials Processing
• /
• v.11 no.3
• /
• pp.262-268
• /
• 2002

The bending process for the rectangular and circular curled tube can be developed by the hot metal extrusion machine with the multiple punches moving in the different velocity. The bending phenomenon has been known to be occurred by the different of velocity at the die exit. The difference of velocity at the die exit section can be obtained by the different velocity of billets through the multi-hole container and by the cohesion of billet Inside the porthole die chamber. The bending phenomenon can be controlled by the two variables, the one of them is the difference of velocity at the die edit section by the different velocity of billets through the multi-hole container The other is the difference by the different hole diameter The results of the experiment show that the rectangular curved tube can be formed by the extrusion process, that the curvature of the curved product can be controlled by the velocity of punch and the diameter of container hole, that the defects such as the distortion of section and the thickness change of the wall of tube and the folding and wrinkling of thin tube did not happen after the extra-bending processing by the extrusion bending machine.

• 한국가시화정보학회:학술대회논문집
• /
• 2007.11a
• /
• pp.116-118
• /
• 2007

Three-dimensional (3D) velocity field information of a laminar flow in a curved micro tube of circular cross-section has been measured using a digital micro holographic particle tracking velocimetry (HPTV). The temporal evolution of instantaneous velocity field of a water flow in a curved micro tube of $100\;{\mu}\;m$ and $300\;{\mu}\;m$ in inner diameter was obtained. The 3D mean velocity field distribution was obtained quantitatively by statistical-averaging of instantaneous velocity fields. At low Dean number (De), a secondary flow was not generated in the curved tube. With increasing Dean number, the secondary flow constituted of two large-scale counter-rotating vortices was formed due to enhanced centrifugal force. To reveal the flow characteristics of high Dean numbers, trajectories of fluid particles were evaluated experimentally from the 3D velocity fields data measured by the HPTV technique. The present experimental results, especially the 3D particle trajectories, would be helpful to design and to understand the mixing phenomena in 3D curved passages of various curved micro-tubes or micro-channels.

• Proceedings of the Korean Society for Technology of Plasticity Conference
• /
• 1999.03b
• /
• pp.39-44
• /
• 1999

Hydroforming is a forming process enabling circular metal tubes to be produced in complex cross sections along curved axial paths With the availability of advanced machine design and control They offer advantages over stamped sheet metal in lower tooling cost and structural mass The technology is relatively new so that there is no large knowledge base to assist the fundamentals of tube hydroforming technology. The purpose of this paper is found that adaptive bending condition and contact condition for bended part has uniform thickness distribution.

• Journal of the Korean Society of Visualization
• /
• v.9 no.2
• /
• pp.21-26
• /
• 2011

Hydrodynamic focusing technique to generate focused flow has been used for flow cytometry in microfluidic devices. However, devices with circular capillary tubes made of glass are not suitable for flow visualization or optical signal detection because the rays of light are distorted at the curved interface. We devised a new acrylic chamber assembled with a pulled micropipette and a rectangular microchannel made of glass. This new channel geometry enabled us to visualize the three-dimensional (3D) flow characteristics with confocal imaging technique. We analyzed the 3D hydrodynamic focusing in a circular capillary tube and a rectangular microchannel over a practical range of flow rates, viscosities and pressure drops.

• 한국전산유체공학회:학술대회논문집
• /
• 2009.04a
• /
• pp.97-103
• /
• 2009

A numerical study of the flow characteristics inside a U-type circular tube is carried out in this paper. The numerical simulations carried out by using a Navier-Stokes code which is commercially available. Before detailed numerical simulations, validation of present numerical approach is made by comparing numerical solutions with experimental data. Numerical simulations are performed to study the effect of curvature on the flow characteristics inside a U-type tube. Numerical solutions show that a significant effect on the secondary flow structure in the cross section of the tube, especially in the curved section is shown when the curvature ratio, ratio of curvature to tube diameter, is smaller than about 3.5. As the curvature ratio decreases below 3.5, a counter rotating vortex is found below the primary vortex in the cross section of the tube. Another dramatic change of the flow structure is the formation of streamwise separation zone when the curvature ratio is decreased below 1.25.

• Journal of computational fluids engineering
• /
• v.14 no.3
• /
• pp.105-114
• /
• 2009

A numerical study of the flow characteristics inside a U-type circular tube is carried out in this paper. The numerical simulations carried out by using a Navier-Stokes code which is commercially available. Before detailed numerical simulations, validation of present numerical approach is made by comparing numerical solutions with experimental data. Numerical simulations are performed to study the effect of curvature on the flow characteristics inside a U-type tube. Numerical solutions show that a significant effect on the secondary flow structure in the cross section of the tube, especially in the curved section is shown when the curvature ratio, ratio of curvature to tube diameter, is smaller than about 3.5. As the curvature ratio decreases below 3.5, a counter rotating vortex is found below the primary vortex in the cross section of the tube. Another dramatic change of the flow structure is the formation of streamwise separation zone when the curvature ratio is decreased below 1.25.

• Journal of the Korean Society of Manufacturing Technology Engineers
• /
• v.9 no.3
• /
• pp.160-168
• /
• 2000

Hydroforming is a metal forming process that enables circular metal tubes to be formed in to the parts with the complex cross section along the curved axial direction. Recently this hydroforming process is largely used for the production of the automotive parts. This paper presents the results of tube bending and hydroforming simulations in cases of the varying weld line positions of the tube. Ten cases of prebending and hydroforming simulations are carried out to find the optiaml weld line position.